Flow Simulation and Influence Factors Analysis of CO2 Foam Fracturing in Annulus Injection

CO2 foam fracturing fluid is widely used in unconventional oil and gas production because of its easy flowback and low damage to the reservoir. Nowadays, the fracturing process of CO2 foam fracturing fluid injected by coiled tubing is widely used. However, the small diameter of coiled tubing will cause a large frictional pressure loss in the process of fluid flow, which is not beneficial to the development of fracturing construction. In this paper, the temperature and pressure calculation model of gas, liquid, and solid three-phase fluid flow in the wellbore under annulus injection is established. The model accuracy is verified by comparing the calculation results with the existing gas, solid, and gas and liquid two-phase model of CO2 fracturing. The calculation case of this paper shows that compared with the tubing injection method, the annulus injection of CO2 foam fracturing fluid reduces the friction by 3.06 MPa, and increases the wellbore pressure and temperature by 3.06 MPa and 5.77°C, respectively. Increasing the injection temperature, proppant volumetric concentration, and foam quality will increase the wellbore fluid temperature and make the CO2 transition to the supercritical state while increasing the mass flow rate will do the opposite. The research results verify the feasibility of the annulus injection of CO2 foam fracturing fluid and provide a reference for the improvement of CO2 foam fracturing technology in the field.

Microbial colonization and persistence in deep fractured shales is guided by metabolic exchanges and viral predation

Background Microbial colonization of subsurface shales following hydraulic fracturing offers the opportunity to study coupled biotic and abiotic factors that impact microbial persistence in engineered deep subsurface ecosystems. Shale formations underly much of the continental USA and display geographically distinct gradients in temperature and salinity. Complementing studies performed in eastern USA shales that contain brine-like fluids, here we coupled metagenomic and metabolomic approaches to develop the first genome-level insights into ecosystem colonization and microbial community interactions in a lower-salinity, but high-temperature western USA shale formation. Results We collected materials used during the hydraulic fracturing process (i.e., chemicals, drill muds) paired with temporal sampling of water produced from three different hydraulically fractured wells in the STACK (Sooner Trend Anadarko Basin, Canadian and Kingfisher) shale play in OK, USA. Relative to other shale formations, our metagenomic and metabolomic analyses revealed an expanded taxonomic and metabolic diversity of microorganisms that colonize and persist in fractured shales. Importantly, temporal sampling across all three hydraulic fracturing wells traced the degradation of complex polymers from the hydraulic fracturing process to the production and consumption of organic acids that support sulfate- and thiosulfate-reducing bacteria. Furthermore, we identified 5587 viral genomes and linked many of these to the dominant, colonizing microorganisms, demonstrating the key role that viral predation plays in community dynamics within this closed, engineered system. Lastly, top-side audit sampling of different source materials enabled genome-resolved source tracking, revealing the likely sources of many key colonizing and persisting taxa in these ecosystems. Conclusions These findings highlight the importance of resource utilization and resistance to viral predation as key traits that enable specific microbial taxa to persist across fractured shale ecosystems. We also demonstrate the importance of materials used in the hydraulic fracturing process as both a source of persisting shale microorganisms and organic substrates that likely aid in sustaining the microbial community. Moreover, we showed that different physicochemical conditions (i.e., salinity, temperature) can influence the composition and functional potential of persisting microbial communities in shale ecosystems. Together, these results expand our knowledge of microbial life in deep subsurface shales and have important ramifications for management and treatment of microbial biomass in hydraulically fractured wells.

A State-of-the-Art Approach to Unlock the Potential of Complex Sour Reservoirs in Southern Oman During Global Market Downturn

Recent years and especially the coronavirus pandemic have been very challenging for the oil industry, resulting in a significant reduction in investment, forcing companies to review budgets and search for more efficient and economical technologies to achieve the target level of hydrocarbon production and revenue generation. In PDO, one of the most challenging fields is "AS", where extreme downhole conditions require a very well-engineered approach to become economical. This field has already seen some of the most advanced technology trials in PDO that are also covered in multiple SPE papers. Based on the new approaches and techniques that were successfully implemented on recently drilled wells, it was decided to review the older, previously fractured wells in the area and assess them for a refracturing opportunity. The main challenge in this project was that these older wells were previously hydraulically fractured in multiple target intervals, therefore both zonal isolation and successful placement of the new fracs were becoming the major concerns. As the planned coverage by the new fractures was to ensure no bypassed pay, the only applicable technology on the market was a pinpoint fracturing process, whereby the targeted placement is achieved through limited entry perforations and focused energy of the injected fluid. The subject pinpoint technology anticipates that the limited entry sandblasting perforation is created and then proppant laden fluid is pumped through a sandblasting nozzle which is part of either a coiled tubing (CT) or a jointed pipe (JP) Bottom Hole Assembly (BHA), and the backside (or the annulus of the injection path) is used to maintain the positive backpressure from the top. This technology allows for choosing a desirable order of target interval selection inside the well, unlike conventional plug and perf or a simplified multistage completion, where the treatments must be placed only in order from bottom to top. Another advantage of this approach is a faster frac cycle through the elimination of wellbore cleanout requirement. Being a unique and first-ever application in the Middle East, using CT for placing frac treatments through a jetting nozzle demonstrates the full scale potential of this approach not only in conventional wells but also in complex, sour and High Pressure (HP) environments that are often found in the Sultanate of Oman and in the Middle East. This paper will cover the advantages and disadvantages, complexity and requirements, opportunities and lessons learnt in relation to this approach.

Experimental and Numerical Study of Strength and Failure Behavior of Precracked Marble under True Triaxial Compression

Cracks play an important role in evaluating the strength and failure behavior of engineering rock mass. In order to increase the understanding of strength and failure mechanism of precracked rock, crack propagation and coalescence from preexisting cracks under true triaxial compression are investigated using true triaxial compression tests and Cellular Automata Software for engineering Rockmass fracturing process (CASRock). Three types of specimens were studied experimentally and numerically. Experimental and numerical results show that both the preferential angle and areal intensity of preexisting cracks can affect the compressive strength and failure behavior of the specimens. The peak strength firstly decreases and then increases with increase of the preferential angle. Also, the peak strength nonlinearly decreases with the increase of cracks’ areal intensity. The numerical results show that the crack initiation and coalescence are observed and characterized from the inner and outer tips of preexisting cracks in specimens containing single crack and multiple parallel cracks. The main shear failure in the specimen containing multiple unparallel preexisting cracks initiate and propagate from one of the macroscopic preexisting cracks, and other preexisting cracks do not initiate, propagate, and coalesce until reaching the peak strength.

A Diverse Set of Validation Experiments for Hydraulic Fracturing Simulators

In recent years, numerical fracturing simulation has seen an unprecedented emphasis on capturing the complexities that arise in hydraulic fracturing to better design and execute hydraulic fracturing jobs. As the need for more sophisticated simulators grows, so does the need for more sophisticated physical models that can be used to study the mechanics of the fracturing process under a controlled environment, and to validate the numerical predictions of advanced hydraulic fracturing simulators. We developed and utilized novel laboratory capabilities to perform an extensive set of fracturing experiments across various aspects of hydraulic fracture propagation including the effect of far-field stress contrast, rock mechanical heterogeneity, multi-well injection, borehole notching, fluid injection method, type of injection fluid, and interaction with natural fractures. Numerous direct observations and digital image analyses are documented to provide fundamental insights in hydraulic fracturing. As demonstrated through a few case studies from the literature, our laboratory experiments are very useful for validating hydraulic fracturing simulators due to the small-scale, two-dimensional (2-D) nature, controlled environment, and well-characterized properties of the test specimens used in the experiments.

A Modeling Study of the Productivity of Horizontal Wells in Hydrocarbon-Bearing Reservoirs: Effects of Fracturing Interference

Commercial production from hydrocarbon-bearing reservoirs with low permeability usually requires the use of horizontal well and hydraulic fracturing for the improvement of the fluid diffusivity in the matrix. The hydraulic fracturing process involves the injection of viscous fluid for fracture initiation and propagation, which alters the poroelastic behaviors in the formation and causes fracturing interference. Previous modeling studies usually focused on the effect of fracturing interference on the multicluster fracture geometry, while the related productivity of horizontal wells is not well studied. This study presents a modeling workflow that utilizes abundant field data including petrophysical, geomechanical, and hydraulic fracturing data. It is used for the quantification of fracturing interference and its correlation with horizontal well productivity. It involves finite element and finite difference methods in the numeralization of the fracture propagation mechanism and porous media flow problems. Planar multistage fractures and their resultant horizontal productivity are quantified through the modeling workflow. Results show that the smaller numbers of clusters per stage, closer stage spacings, and lower fracturing fluid injection rates facilitate even growth of fractures in clusters and stages and reduce fracturing interference. Fracturing modeling results are generally correlated with productivity modeling results, while scenarios with stronger fracturing interference and greater stimulation volume/area can still yield better productivity. This study establishes the quantitative correlation between fracturing interference and horizontal well productivity. It provides insights into the prediction of horizontal well productivity based on fracturing design parameters.

Experimental Study on the Fracture Behaviors Effect of Stress Conditions on the Fracture of Shale by Super-Critical Carbon Dioxide

This paper examines the fracture propagation problems of supercritical carbon fracturing in low permeability shale. Acoustic emission monitoring and computerized tomography (CT) scanning methods were used to study the influence of initial stress ratios on crack initiation and propagation crack in fracturing experiments. The results show that crack initiation pressure and crack morphology are very different under different stress conditions. Under the condition of constant confining pressure, when the initial stress ratio λ = 1, cracks are mainly in a horizontal direction; while for an initial stress ratio of λ < 1, cracks are mainly in a vertical direction. With the decrease of λ, crack initiation pressure, reopening pressure, and fracturing liquid volume also decrease, and crack propagation is not as obvious. According to CT scanning results, the crack propagation direction is the same as the maximum principal stress, and fewer cracks are initiated with a smaller initial stress ratio. Based on the acoustic emission characteristics, the fracturing process (including crack initiation, propagation, and closure), can be divided into three stages: 1) the pressure accumulation in the wellbore, 2) Pump Closure; and 3) crack reopening. This study provides the basis for a reasonable selection of shale gas fracturing formation and geo-sequestration of greenhouse gas CO2.

A Robust Predictive Machine Learning Model for Supercritical CO2 Foam Strength with Integrated Testing Parameters

Unconventional resources have made a significant contribution to fossil energy supply to date, and some specific stimulation techniques have been used in their exploitation. For example, the use of scCO2 foam as a hydraulic fracturing stimulation fluid has sparked considerable interest due to its numerous advantages in terms of fracturing and production performance. The strength of scCO2 foam, an indicator of foam performance, highly depends on the formulation design, foaming properties and operating conditions. Due to complex nature of foam, the quantification of foam strength at downhole conditions is challenging. Specific screening and optimization processes are required to design high performance foam. Although the flow behavior (apparent viscosity) of foam has been extensively studied with empirical models, integrating some essential process parameters into the foam flow behavior evaluation remains challenging. In this study, we present an effective model that incorporates the benefits of a deep learning (DL) approach while taking into account the integration of specific process variables. Several input parameters such as surfactant types and concentration, salinity, polymer concentration, temperature and pressure were used in conjunction with foam quality and shear rate. To predict foam strength while taking the aforementioned parameters into account, a deep neural network (DNN) with optimized hyperparameters was developed. The experimental data for this purpose were obtained using a pressurized foam rheometer. An improved deep learning framework was developed and designed to learn the intrinsic relation among various parameters. The predictive study concludes that, the developed optimized DNN algorithm can provide a reliable and robust prediction with significantly high accuracy. When compared to a shallow network with a standard deviation of less than 5%, the developed optimal deep neural network increased average predictive accuracy to 95.64%. The regression coefficient in the optimized case was found to be nearly one with a low mean square error. The developed DNN algorithm is considered as an improved framework which encompasses several process variables and provides reliable and accurate prediction thus makes it suitable for further integration with fracturing simulator. It would also be helpful for optimizing fracturing process and improving foam formulations.

Investigations on the Directional Propagation of Hydraulic Fracture in Hard Roof of Mine: Utilizing a Set of Fractures and the Stress Disturbance of Hydraulic Fracture

Directional fracturing is fundamental to weakening the hard roof in the mine. However, due to the significant stress disturbance in the mine, principal stresses present complicated and unmeasurable. Consequently, the designed hydraulic fracture (HF) extension path is always oblique to principal stresses. Then, the HF will present deflecting propagation, which will restrict the weakness of the hard roof. In this work, we proposed an approach to drive the HF to propagate directionally in the hard roof, utilizing a set of hydraulic fractures and their stress disturbance. In this approach, directional fracturing in the hard roof is conducted via the sequential fracturing of three linear distribution slots. The disturbed stresses produced by the first fracturing (in the middle) are utilized to restrict the HF deflecting extension of the subsequent fracturing. Then, the combined hydraulic fractures constitute a roughly directional fracturing trajectory in rock, i.e., the directional fracturing. To validate the directional fracturing approach, the cohesive crack (representing rock fracture process zone (FPZ)) model coupled with the extended finite element method (XFEM) was employed to simulate the 2D hydraulic fracturing process. The benchmark of the above fracturing simulation method was firstly conducted, which presents the high consistency between simulation results and the fracturing experiments. Then, the published geological data of the hard roof in Datong coal mine (in Shanxi, China) was employed in the fracturing simulation model, with various principal stress differences (2~6 MPa) and designed fracturing directions (30°~60°). The simulation results show that the disturbing stress of the first fracturing significantly inhibits the deflecting propagation of the subsequent fractures. More specifically, along the direction parallel to the initial minimum principal stress, the extension distance of the subsequent hydraulic fractures is 2~3 times higher than that of the deflecting HF in the first fracturing. The fracturing trajectory of the proposed direction fracturing method deviates from the designed fracturing path by only 2°~14°, reduced by 76%~93% compared with the traditional fracturing method utilizing a single hydraulic fracture. This newly proposed method can enhance the HF directional propagation ability more effectively and conveniently in the complex and unmeasurable stress field. Besides, this directional fracturing method can also provide references for the directional fracturing in the oil-gas and geothermal reservoir.