Domain Reconstruction and Mutation Approach to Expand Creative Design Solution Space for Practical Mechanical Systems
Abstract Mechanical systems are fundamental means and carriers for expanding human physical strength. Their novelty is the key factor to determine the cost of manufacture and maintenance, service life, reliability, and other comprehensive performance of products. However, the function-based synthesis methods mainly focus on expanding the solution space in the function layer; each artifact only matches a subfunction individually. Consequently, the obtained physical structures to realize the overall function of design problems are bloated rather than concise. For overcoming this flaw,a computerized creative design system for solving non-routine design problems based on the domain synthesis theory in quotient space was proposed in our previous studies by introducing two bottom-up rule-based matching processes to replace the function-form direct mapping in the FBS model and using form-independent and solution-neutral fine granularity function units to describe the subfunctions. In this paper, the domain reconstruction and mutation processes are introduced to expand the solution space of creative design and increase the creativity of matching physical structures for mechanical systems further. The case study shows that domain reconstruction can effectively imitate human experts' creative design skills to realize the ingenious combination of mechanisms and expand the function-form mapping solution space to the creative solution space. Moreover, the domain mutation can obtain more simplified physical structures to realize the complex top-level functions with few constituent devices. Utilizing fewer and simpler constituent physical structures to meet the functional requirements synergistically determine that the physical structures of mechanical systems figured out by the platform have prominent market competitive advantages due to their structural simplicity and novelty.