scholarly journals A Novel Method for Tooth Bending Stress Calculation of Gears With Asymmetric Teeth

Author(s):  
Oguz DOGAN ◽  
Celalettin YUCE ◽  
Fatih KARPAT

Abstract Today, gear designs with asymmetric tooth profiles offer essential solutions in reducing tooth root stresses of gears. Although numerical, analytical, and experimental studies are carried out to calculate the bending stresses in gears with asymmetric tooth profiles a standard or a simplified equation or empirical statement has not been encountered in the literature. In this study, a novel bending stress calculation procedure for gears with asymmetric tooth profiles is developed using both the DIN3990 standard and the finite element method. The bending stresses of gears with symmetrical profile were determined by the developed finite element model and was verified by comparing the results with the DIN 3990 standard. Using the verified finite element model, by changing the drive side pressure angle between 20° and 30° and the number of teeth between 18 and 100, 66 different cases were examined and the bending stresses in gears with asymmetric profile were determined. As a result of the analysis, a new asymmetric factor was derived. By adding the obtained asymmetric factor to the DIN 3390 formula, a new equation has been derived to be used in tooth bending stresses of gears with asymmetric profile. Thanks to this equation, designers will be able to calculate tooth bending stresses with high precision in gears with asymmetric tooth profile without the need for finite element analysis.

2012 ◽  
Vol 134 (7) ◽  
Author(s):  
Ignacio Gonzalez-Perez ◽  
Victor Roda-Casanova ◽  
Alfonso Fuentes ◽  
Francisco T. Sanchez-Marin ◽  
Jose L. Iserte

The finite element method is widely applied for the determination of contact and bending stresses in gear drives. It is based on the finite element model of the gear drive that is built by the discretization of the pinion and gear teeth and usually does not take into account the supporting components of the gears, as shafts, their bearings, or the gear case. Such components have an important influence in the formation of the bearing contact due to their deformations under load. Recently, some improved models have been proposed for finite element analysis of gear drives including their shafts. Those models have allowed shaft deflections to be taken into account for the investigation of formation of the bearing contact under load and its influence on bending and contact stresses. In this paper, an enhanced finite element model that takes into account not only the shaft deflections but also the torsional deformation of gear tooth surfaces due to torque transmission is proposed. Some numerical examples have been included.


1996 ◽  
Vol 24 (4) ◽  
pp. 339-348 ◽  
Author(s):  
R. M. V. Pidaparti

Abstract A three-dimensional (3D) beam finite element model was developed to investigate the torsional stiffness of a twisted steel-reinforced cord-rubber belt structure. The present 3D beam element takes into account the coupled extension, bending, and twisting deformations characteristic of the complex behavior of cord-rubber composite structures. The extension-twisting coupling due to the twisted nature of the cords was also considered in the finite element model. The results of torsional stiffness obtained from the finite element analysis for twisted cords and the two-ply steel cord-rubber belt structure are compared to the experimental data and other alternate solutions available in the literature. The effects of cord orientation, anisotropy, and rubber core surrounding the twisted cords on the torsional stiffness properties are presented and discussed.


Author(s):  
Luiz T. Souza ◽  
David W. Murray

The paper presents results for finite element analysis of full-sized girth-welded specimens of line pipe and compares these results with the behavior exhibited by test specimens subjected to constant axial force, internal pressure and monotonically increasing curvatures. Recommendations for the ‘best’ type of analytical finite element model are given. Comparisons between the behavior predicted analytically and the observed behavior of the experimental test specimens are made. The mechanism of wrinkling is explained and the evolution of the deformed configurations for different wrinkling modes is examined. It is concluded that the analytical tools now available are sufficiently reliable to predict the behavior of pipe in a manner that was not previously possible and that this should create a new era for the design and assessment of pipelines if the technology is properly exploited by industry.


2018 ◽  
Vol 7 (2.20) ◽  
pp. 182
Author(s):  
B Mounika ◽  
P Poluraju

Earthquake affected structures, mostly failure occur at beam column joints (BCJ). BCJs are categorized according to their geometrical grouping as Interior, Exterior, and Corner joints. Exterior beam column joint (i.e., terminating the beam on one of the column faces) was the most vulnerable one with respect to the plane of loading. The present study aims at ductility behaviour of exterior BCJ with conventional reinforcement using the code IS 456-2000 and with special confining reinforcement using the Code IS 13920-2016. Four number of beam-column joint specimens are considered in which the first one is detailed as per IS 456-2000, the second one as per IS 13920-2016 and the other two with 50% and 30% reduction of shear reinforcement was provided while compared with the first specimen. It is mainly to satisfy the strong column-weak beam concept as the main parameter. The test was carried out on the loading frame with hinged conditions to the column both ends, and the load is applied at the tip of the beam. The experimental studies are proven with an analytical study carried out by finite element model by using ANSYS and disparate parameters are assessed both experimentally and analytically.  


2014 ◽  
Vol 663 ◽  
pp. 668-674
Author(s):  
Azman Senin ◽  
Zulkifli Mohd Nopiah ◽  
Muhammad Jamhuri Jamaludin ◽  
Ahmad Zakaria

The Finite-Element Analysis (FEA) is a prediction methodology that facilitates product designers produced the part design with manufacturing focused. With the similar advantages, manufacturing engineers are capable of build the first actual car model from the new production Draw Die. This approach has eliminated the requirement to manufacture the prototype model from soft tool parts and soft tool press die. However, the prediction accuracy of FEA is a major topic of research work in automotive sector's practitioners and academia as current accuracy level is anticipated at 60%. The objective of works is to assess the prediction accuracy on deformation results from mass production stamped parts. The Finite-element model is developed from the CAD data of the production tools. Subsequently, finite-element model for production tools is discretized with shell elements to avoid computation errors in the simulation process. The sheet blank material with 1.5 mm and 2.0 mm thickness is discredited by shell (2D modeling) and solid elements (3D modeling) respectively. The input parameters for the simulation model for both elements are attained from the actual setup at Press Machine and Production Tool. The analysis of deformation and plastic strain are performed for various setup parameters. Finally, the deformation characteristic such as Forming Limit Diagram (FLD) and thinning are compared for all simulated models.


2013 ◽  
Vol 774-776 ◽  
pp. 25-29
Author(s):  
Cong Fang Hu ◽  
Yuan Qiang Tan

Based on the tandem sealing structure at the end of the shaft,a finite element model of rubber O-rings has been established and the sealing performance of rubber O-ring has been analyzed. There is an un-uniform compression among these O-rings which lead to the sealing failure. Under different friction factors, several groups of the rubber O-rings have been analyzed, finding that the friction factor is the reason of un-uniform compression. The effect of different average compression rate has been investigated, which has been integrated in the sealing criteria for the tandem O-rings, providing a reference for the optimization of tandem sealing structure at the end of the shaft. According to the sealing criteria for a single O-ring, the sealing criteria for the tandem O-rings is built.


2014 ◽  
Vol 635-637 ◽  
pp. 507-510
Author(s):  
Dong Peng Du ◽  
Zhe Wu ◽  
Juan Xing ◽  
Xiao Yan Gong ◽  
Xiang Wen Miu ◽  
...  

When strong exercise on human being body, respectively, under knees 30°, 60°,90°, using PRO/E5.0 software to establish the transverse patella fracture and anti-shearing force patella claws 3D models, then the two structure models were assembled and imported into ABAQUS10.1 software to establish the finite element model of patellar fracture fixed within patella claw, and analyzed the mechanical performance in perforce finite element model. Under the same boundary conditions, the maximum displacement and deformation of each components were different at every flexion angle. Compared with anti-shearing force patella claw and AO tensile force girdle, the patella claw with stronger resistance to tension and anti-shearing force was more stable. Deformation and displacement of patella claw in accordance with biomechanical research result that is needed by clinical. Its stability will satisfy clinical requirements for functional exercise.


2014 ◽  
Vol 945-949 ◽  
pp. 1143-1149
Author(s):  
Hai Xia Sun ◽  
Hua Kai Wei ◽  
Xiao Fang Zhao ◽  
Jia Rui Qi

The finite element model of the concrete mixing truck’s frame is builded by using shell as basic element, and the process of building the finite element model of the balance suspension is introduced in detail. Based on this, frame’s stress on five types of typical operating conditions are calculated by using the finite element analysis software, NASTRAN, and results can show the dangerous position and the maximum stress position on the frame. The analysis result on structural strength can provide the basis for further improving the frame structure.


2013 ◽  
Vol 284-287 ◽  
pp. 1831-1835
Author(s):  
Wei Hsin Gau ◽  
Kun Nan Chen ◽  
Yunn Lin Hwang

In this paper, two experimental techniques, Electronic Speckle Pattern Interferometry and Stroboscopic Interferometry, and two different finite element analysis packages are used to measure or to analyze the frequencies and mode shapes of a micromachined, cross-shaped torsion structure. Four sets of modal data are compared and shown having a significant discrepancy in their frequency values, although their mode shapes are quite consistent. Inconsistency in the frequency results due to erroneous inputs of geometrical and material parameters to the finite element analysis can be salvaged by applying the finite element model updating procedure. Two updating cases show that the optimization sequences converge quickly and significant improvements in frequency prediction are achieved. With the inclusion of the thickness parameter, the second case yields a maximum of under 0.4% in frequency difference, and all parameters attain more reliable updated values.


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