Health Monitoring of Composite Structures Using Guided Waves

Author(s):  
Joseph L. Rose
2000 ◽  
Author(s):  
Thomas Monnier ◽  
Philippe Guy ◽  
Yves Jayet ◽  
Jean-Claude Baboux ◽  
Michelle Salvia

Author(s):  
Victor Giurgiutiu

Piezoelectric wafer active sensors (PWAS) are lightweight and inexpensive transducers that enable a large class of structural health monitoring (SHM) applications such as: (a) embedded guided wave ultrasonics, i.e., pitch-catch, pulse-echo, phased arrays; (b) high-frequency modal sensing, i.e., the electro-mechanical (E/M) impedance method; and (c) passive detection (acoustic emission and impact detection). The focus of this paper is on the challenges posed by using PWAS transducers in the composite structures as different from the metallic structures on which this methodology was initially developed. After a brief introduction, the paper reviews the PWAS-based SHM principles. It follows with a discussion of guided wave propagation in composites and PWAS tuning effects. Then, it discusses damage modes in composites. Finally, the paper presents some experimental results with damage detection in composite specimens. Hole damage and impact damage were detected using pitch-catch method with tuned guided waves being sent between a transmitter PWAS and a received PWAS. Root mean square deviation (RMSD) damage index (DI) were shown to correlate well with hole size and impact intensity. The paper ends with summary and conclusion; suggestions for further work are also presented.


2020 ◽  
Vol 4 (1) ◽  
pp. 13 ◽  
Author(s):  
Alfredo Güemes ◽  
Antonio Fernandez-Lopez ◽  
Angel Renato Pozo ◽  
Julián Sierra-Pérez

Condition-based maintenance refers to the installation of permanent sensors on a structure/system. By means of early fault detection, severe damage can be avoided, allowing efficient timing of maintenance works and avoiding unnecessary inspections at the same time. These are the goals for structural health monitoring (SHM). The changes caused by incipient damage on raw data collected by sensors are quite small, and are usually contaminated by noise and varying environmental factors, so the algorithms used to extract information from sensor data need to focus on sensitive damage features. The developments of SHM techniques over the last 20 years have been more related to algorithm improvements than to sensor progress, which essentially have been maintained without major conceptual changes (with regards to accelerometers, piezoelectric wafers, and fiber optic sensors). The main different SHM systems (vibration methods, strain-based fiber optics methods, guided waves, acoustic emission, and nanoparticle-doped resins) are reviewed, and the main issues to be solved are identified. Reliability is the key question, and can only be demonstrated through a probability of detection (POD) analysis. Attention has only been paid to this issue over the last ten years, but now it is a growing trend. Simulation of the SHM system is needed in order to reduce the number of experiments.


Author(s):  
D.M. Saad ◽  
S. Mustapha ◽  
A. Firouzian ◽  
A. Abdul Aziz

Background: Bistable composite laminates are emerging as smart structures in automotive and aerospace applications. However, the behavior of the wave propagation within such laminates has not been investigated, which hinders their implementation in structural health monitoring (SHM) and non-destructive evaluation (NDE). Objective: As a result, this manuscript examines the propagation behavior of guided waves in bistable composite structures. By understanding the effect of pre-stressing in bistable composite laminates on the characteristics of propagating waves, such as velocity and amplitude, a more knowledgeable decision about their applications in flaw detection and assessment can be made. Methods: The fundamental symmetric (S0) and anti-symmetric (A0) Lamb wave modes were investigated during propagation in two bistable composite laminates, [0/90]T and [02/902]T, and were assessed experimentally and numerically using ABAQUS. For the tested frequencies, which ranged from 60 kHz to 250 kHz, the behavior of the propagating wave was evaluated for both stable configurations and across two different actuators that were lined up with the fiber directions. Signal processing techniques were thus extensively used to enhance the measured signals and identify both the group velocities and the amplitudes’ trend of the S0 and A0 wave modes. Results: Our results showed that there is a minimal variation (typically below 1%) in the amplitude and velocity of the A0 and S0 modes when the composite plates switch between the first stable configuration and the second stable configuration in both composite plates. These results were numerically validated by replicating the bi-stability of the composites. The numerical data were in relatively close agreement (10% average error) with the experimental values and trends. Furthermore, the bistable effect was examined in detail relative to a reference numerical flat (monostable) plate. Although the bistable effect induced a notable amount of internal residual stress, this did not significantly impact the propagating wave modes, with a maximum difference of about 2% when comparing wave velocities. Conclusions: The effect on the wave propagation behavior along different directions of both stable configurations was shown to be minimal. These results, which were validated numerically, clear the ambiguity on the usage of these laminates in experimental health monitoring.


2003 ◽  
Vol 785 ◽  
Author(s):  
Seth S. Kessler ◽  
S. Mark Spearing

ABSTRACTEmbedded structural health monitoring systems are envisioned to be an important component of future transportation systems. One of the key challenges in designing an SHM system is the choice of sensors, and a sensor layout, which can detect unambiguously relevant structural damage. This paper focuses on the relationship between sensors, the materials of which they are made, and their ability to detect structural damage. Sensor selection maps have been produced which plot the capabilities of the full range of available sensor types vs. the key performance metrics (power consumption, resolution, range, sensor size, coverage). This exercise resulted in the identification of piezoceramic Lamb wave transducers as the sensor of choice. Experimental results are presented for the detailed selection of piezoceramic materials to be used as Lamb wave transducers.


Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3852
Author(s):  
Chresten von der Heide ◽  
Julian Steinmetz ◽  
Martin J. Schollerer ◽  
Christian Hühne ◽  
Michael Sinapius ◽  
...  

Disbond arrest features combined with a structural health monitoring system for permanent bondline surveillance have the potential to significantly increase the safety of adhesive bonds in composite structures. A core requirement is that the integration of such features is achieved without causing weakening of the bondline. We present the design of a smart inlay equipped with a micro strain sensor-system fabricated on a polyvinyliden fluorid (PVDF) foil material. This material has proven disbond arrest functionality, but has not before been used as a substrate in lithographic micro sensor fabrication. Only with special pretreatment can it meet the requirements of thin film sensor elements regarding surface roughness and adhesion. Moreover, the sensor integration into composite material using a standard manufacturing procedure reveals that the smart inlays endure this process even though subjected to high temperatures, curing reactions and plasma treatment. Most critical is the substrate melting during curing when sensory function is preserved with a covering caul plate that stabilizes the fragile measuring grids. The smart inlays are tested by static mechanical loading, showing that they can be stretched far beyond critical elongations of composites before failure. The health monitoring function is verified by testing the specimens with integrated sensors in a cantilever bending setup. The results prove the feasibility of micro sensors detecting strain gradients on a disbond arresting substrate to form a so-called multifunctional bondline.


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