scholarly journals Response surface methodology optimization of oil extraction from oil palm meal (OPM) with hydrous ethanol and its pilot-scale application with recirculation of extraction solvent

Author(s):  
Krit Somnuk ◽  
Jarernporn Thawornprasert ◽  
Pin Chanjula ◽  
Gumpon Prateepchaikul

In the small-scale dry oil extraction from palm fruit used by palm oil mills, mixed crude palm oil (MCPO) is extracted using a single screw press. The oil palm meal (OPM) by-product can be used as alternative feed for ruminants. Three parameters in further solvent extraction of oil are the ethanol-to-dried oil palm meal (DOPM) ratio (4.9–30.1 g.g-1), the extraction time (0.2–18.8 min), and the speed of stirrer (48–552 rpm). These parameters were optimized to for maximum oil yield by response surface methodology (RSM) while employing hydrous ethanol as the solvent. In our laboratory-scale oil extraction, the maximal experimental yield was 10.27 wt.% under the recommend condition: 20.1 g.g-1 ethanol-to-DOPM ratio, 11 min extraction time, and 300 rpm speed of stirrer. Moreover, prototype-scale oil extraction was tested with recirculated miscella for effects of the number of cycles on oil extraction from fresh DOPM. The results showed approximately 17.4 wt.% oil yield from 5000 g DOPM at the conditions recommended based on laboratory-scale experiments. In this study, recirculated miscella was used to extract oil from fresh DOPM. The first four cycles of oil extraction were almost as efficient as with fresh ethanol. Moreover, the protein content in the defatted oil palm meal (DFOPM) improved with oil extraction, because residual oil in DOPM was removed. The DFOPM should have less rancidity and longer shelf-life than DOPM.

2019 ◽  
Vol 09 ◽  
Author(s):  
Hossein Zaeri ◽  
Bahareh Kamyab Moghadas ◽  
Bijan Honarvar ◽  
Ali Shokuhi Rad

: In this research, the extraction of essential oil from Calotropis Procera with the family name of Asclepiadaceae, by supercritical carbon dioxide (CO2) solvent has been investigated in detail, and the yield and chemical profile of the extracts achieved by this method were compared with those resulted by the conventional Hydro distillation method. To optimize the process parameters of CO2 supercritical extraction (SCE) of the Calotropis Procera, the Response Surface Methodology (RSM) with central composite design (CCD) was employed. The effects of temperature, pressure, and extraction time on the oil yield are considered for investigation. Results showed that the data were sufficiently fitted into the second-order polynomial model. The extraction conditions, including pressure, temperature, and extraction time, were studied between 150-200 bar, 40-50 ºC, and 50-100 min, respectively. The optimal conditions are achieved as the temperature of 47.19ºC, the pressure of 172.2 bar, and time of 86 minutes with the retrieval rate of 31.39%.


2018 ◽  
Vol 2018 ◽  
pp. 1-6 ◽  
Author(s):  
Yingpeng Tong ◽  
Yu Jiang ◽  
Dan Guo ◽  
Yongqiu Yan ◽  
Shiping Jiang ◽  
...  

Saffron, which has many kinds of biological activities, has been widely used in medicine, cosmetics, food, and other fields of health promotion industries. Crocins are the main component of saffron (Crocus sativus L.). At present, most of the extraction methods for crocins require long time or special instruments to complete the process and some of them are not suitable for industrial production at present. In this article, homogenate extraction technology which is a convenient and efficient method was developed for crocins extraction from saffron. Firstly, the influences of extraction voltage, extraction time, ethanol concentration, and temperature on crocins yield were studied by single factor experiments; and then response surface methodology (RSM) was used to optimize levels of four variables based on the result of single factor experiments. Results showed that the optimum extraction process conditions for crocins were as follows: extraction voltage, 110 V; ethanol concentration, 70%; extraction temperature, 57°C; and extraction time, 40 s. Based on these conditions, the extraction yield of crocins can reach 22.76% which is higher than ultrasonic extraction method. Therefore, homogenate extraction is an effective way to extract crocins from saffron with higher extraction yield and shorter extraction time.


2015 ◽  
Vol 4 (4) ◽  
Author(s):  
Seyed Mohammad Safieddin Ardebili ◽  
Teymor Tavakoli Hashjin ◽  
Barat Ghobadian ◽  
Gholamhasan Najafi ◽  
Stefano Mantegna ◽  
...  

AbstractThis work investigates the effect of simultaneous ultrasound-microwave irradiation on palm oil transesterification and uncovers optimal operating conditions. Response surface methodology (RSM) has been used to analyze the influence of reaction conditions, including methanol/palm oil molar ratio, catalyst concentration, reaction temperature and irradiation time on biodiesel yield. RSM analyses indicate 136 s and 129 s as the optimal sonication and microwave irradiation times, respectively. Optimized parameters for full conversion (97.53%) are 1.09% catalyst concentration and a 7:3.1 methanol/oil molar ratio at 58.4°C. Simultaneous ultrasound-microwave irradiation dramatically accelerates the palm oil transesterification reaction. Pure biodiesel was obtained after only 2.2 min while the conventional method requires about 1 h.


2015 ◽  
Vol 74 (7) ◽  
Author(s):  
Liza Md Salleh ◽  
Stashia ELeaness Rosland Abel ◽  
Gholamreza Zahedi ◽  
Russly Abd Rahman ◽  
Hasmida Mohd Nasir ◽  
...  

This current study focuses on the modelling and optimization of supercritical fluid extraction of Quercus infectoria galls oil. In this case, response surface methodology (RSM) and artificial neural network (ANN) were applied for the modelling and prediction of extraction yield of galls oil. A 17-run Box-Behnken Design (BBD) was employed to statistically optimize the process parameters of SC-CO2 extraction of Quercus infectoria galls at a condition as follows: pressure (5000, 6000, 7000 Psi), temperature (40, 50, 60°C) and extraction time (30, 45, 60 min). The maximum yield of the extracted oil is1.12 % and the optimum conditions are at an extraction pressure of 5574 Psi; extraction temperature of 75°C and extraction time of 54 min. Under the optimal conditions, the experimental results agree with the predicted values obtained through analysis of variance (ANOVA). This indicates a successful response surface methodology and highly satisfactory goodness of fit of the model used. The analysis of experimental design for process optimization results demonstrates that temperature and extraction time are the main parameters that influence the oil extraction of Quercus infectoria.


2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Xiao Guan ◽  
Lv Li ◽  
Jing Liu ◽  
Sen Li

We investigated the process intensification of ultrasonic-microwave-assisted technology for hordein extraction from barley. Response surface methodology was utilized to optimize the extraction conditions and to analyze the interaction between four selected variables: temperature, microwave power, ultrasonic power, and extraction time. The validated extraction yield of hordein reached 8.84% at 78°C, microwave power 298 W, and ultrasonic power 690 W after 20 min as optimum conditions. Compared with traditional water-bath extraction (4.7%), the ultrasonic-microwave-assisted technology effectively increased the hordein extraction yield and shortened the extraction time. According to the obtained quadratic model (R2 = 0.9457), ultrasonic power and extraction time were the first two significant factors. However, temperature limited the effects of other factors during extraction. SDS-PAGE and scanning electron microscopy were used to identify the hordein extract and to clarify the difference between the two hordein fractions extracted with new and traditional methods, respectively. Ultrasonic-microwave-assisted technology provided a new way to improve hordein extraction yield from barley and could be a good candidate for industrial application of process intensification.


2013 ◽  
Vol 763 ◽  
pp. 246-249
Author(s):  
Xiao Song ◽  
Peng Zhao

Flavonoids from Tussilago farfara L. was extracted with the assistance of microwave.Box-Behnken design (BBD) was employed to optimize extraction time; microwave power and ratio of water to raw material to obtain a high flavonoids yield.The optimum extraction conditions were as follows: 73.3% ethanol-water solvent, time 16.25 min and ratio of solvent to raw material 36.2ml/g.The yield of flavonoids was 11.37% based on the above mentioned conditions.


Sign in / Sign up

Export Citation Format

Share Document