scholarly journals A comparative study of the cure characteristics, mechanical properties and abrasion resistance of silica and carbon black filled NBR/SBR Blends

2017 ◽  
Vol 0 (0) ◽  
pp. 0-0
Author(s):  
Doaa El-Nashar
2015 ◽  
Vol 1107 ◽  
pp. 113-118
Author(s):  
Ahmad Kifli Che Aziz ◽  
Teku Zakwan Zaeimoedin ◽  
Mazlina Mustafa Kamal

The challenges of using Epoxidised Natural Rubber (ENR) in truck tyre tread are to achieve good cure reversion resistant and physical properties especially on abrasion resistance towards long vulcanization time. The objectives of the project are to study the effects of vulcanization additive on cure characteristics and physical properties of silica filled ENR compound. In this work, a variation of curing systems were employed and a standard carbon black filled Natural Rubber/Butadiene Rubber (NR/BR) compound as a comparison. Greater reversion resistance and physical properties were observed with inclusion of vulcanization additive in the silica compound as compared to compound containing any. The abrasion resistance on the hand improved in spite of long vulcanisation time which commonly practices in truck tyre manufacturing.Keywords: ENR, silica, vulcanization additive, cure reversion, abrasion resistance


2016 ◽  
Vol 852 ◽  
pp. 16-22
Author(s):  
S. Vishvanathperumal ◽  
S. Gopalakannan

Carbon black and silica have been used as the main reinforcing fillers that increase the usefulness of rubbers. In this work the effect of carbon black (high abrasion furnace)/silica hybrid fillers on the mechanical properties, crosslink density and morphological behaviour of ethylene vinyl acetate (EVA) was investigated. EVA reinforced with 0/50, 10/40, 20/30, 30/20, 40/10 and 50/0 phr of carbon black (CB)/silica hybrid filler. The total hybrid filler is kept constant at 50 phr (parts per hundred rubbers) and six different compounds were prepared. EVA, CB and silica followed by compounding on a two roll mill and molding at 180°C and 20 megapascal (MPa) pressure. The mechanical properties such as tensile & tear strength, elongation at break and 100% modulus have been measured at 23°C on universal testing machine. Abrasion resistance, hardness and rebound resilience are studied using DIN abrader, Shore A durometer and vertical rebound resilience respectively. The tensile strength, modulus, tear strength, abrasion resistance, hardness and crosslink density increased with the CB filler content in hybrid filler, reached the maximum value at 50 phr of high abrasion furnace carbon black. Morphological properties of composites were evaluated by scanning electron microscopy analysis.


2011 ◽  
Vol 264-265 ◽  
pp. 646-651 ◽  
Author(s):  
Wittawat Wongsorat ◽  
Nitinat Suppakarn ◽  
Kasama Jarukumjorn

Natural rubber (NR) was reinforced with three types of filler: carbon black, calcium carbonate, and sisal fiber. NR composites were prepared on a two-roll mill. Filler content was 20 phr. Mechanical properties and cure characteristics of NR composites were studied. All NR composites had higher maximum torque than NR. NR filled with carbon black showed the highest maximum torque. However, scorch time and cure time of the NR composites were not much affected by filler types. In addition, influence of fiber treatment (alkalization) on mechanical properties and cure characteristics of sisal fiber-NR composites was investigated. Alkali treated sisal fiber-NR composite exhibited higher tensile properties and hardness than untreated sisal fiber- NR composite due to improved adhesion between the fiber and NR matrix. Moreover, alkali treated sisal fiber-NR composite had superior specific modulus and strength than NR composites filled with carbon black and calcium carbonate.


2014 ◽  
Vol 87 (2) ◽  
pp. 250-263 ◽  
Author(s):  
Sasidharan Krishnan ◽  
Rosamma Alex ◽  
Thomas Kurian

ABSTRACT A process for production of carbon black/silica/nanoclay ternary filler masterbatch from fresh natural rubber (NR) latex was standardized. The fillers, nanoclay, carbon black, and silica were incorporated in fresh NR latex by a modified coagulation process. The latex, mixed with filler dispersions, coagulated immediately on addition of acids. The coagulum containing fillers was dried at 70 °C in an air oven to get the latex filler masterbatch, which was further processed in the conventional way. The masterbatch compounds containing only silica/carbon black showed a higher level of vulcanization as compared with the corresponding dry mixes. The mechanical properties, such as tensile strength, modulus, tear strength, abrasion resistance, and hardness, increased with the proportion of nanoclay in the mixes up to 5 phr, and with a greater amount, the change was only marginal. Lower tan delta values were observed for all of the masterbatches containing nanoclay in the ranges of 3 to 10 phr compared with the control dry mix containing 25/25 carbon black/silica. The improvement in mechanical properties and dynamic properties shown by the masterbatches over the conventional mill-mixed compounds was attributed to factors related to filler dispersion, as evidenced from the data from dispersion analyzer images, X-ray diffractograms, and a higher level of vulcanization.


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