Sludge Utilization and Reduction Experiences in the Pulp and Paper Industry

1992 ◽  
Vol 26 (9-11) ◽  
pp. 2105-2108 ◽  
Author(s):  
I. Öztürk ◽  
V. Eroglu ◽  
A. Bastürk

This paper presents pilot-scale experiences on utilization of primary sludges from an integrated pulp and paper mill in the manufacturing of hardboard. The results have shown that the primary sludge added in 1/4 ratio yields the best result considering quality and operating aspects for the hardboard production. Lab-scale anaerobic treatability studies were carried out by an upflow anaerobic sludge blanket reactor (UASBR) with a volume of 10.351 using settled effluents from the related industry as the feed. Anaerobic treatability study results have shown that such an application prior to existing activated sludge system may provide 70 percent reduction in energy requirement for aeration and about 65 percent net reduction in excess biological sludge production.

2019 ◽  
Vol 65 (11-12) ◽  
pp. 641-649 ◽  
Author(s):  
Mija Sežun ◽  
Janez Kosel ◽  
Mojca Zupanc ◽  
Marko Hočevar ◽  
Janez Vrtovšek ◽  
...  

Wastewater recycling and sludge removal in the paper industry account for about 60 % of all process costs. New and environmentally friendly wastewater treatment techniques are, therefore, continually being developed. Cavitation exploitation is currently a well-investigated topic that is also interesting for the paper production industry. This study investigates efficiency of hydrodynamic cavitation alone and in combination with the addition of NaOH for the treatment of secondary pulp and paper mill sludge in order to enhance nutrient release. First, two laboratory-scale devices were tested: the blow-through and the rotating hydrodynamic cavitation generator. The latter set-up proved to be more efficient: therefore, further experiments were performed on its pilot-scale version. The results showed an increase of soluble chemical oxygen demand (CODs) by 514 mg/L, total nitrogen (Nt) by 17.4 mg/L, and total phosphorous (Pt) by 2.3 mg/L. To further increase nutrient release combination of cavitation and sludge sample alkalinization was tested. The addition of NaOH and 30 min cavitation of secondary sludge (500 L) significantly improved CODs and Nt release by 2400 mg/L and 120 mg/L, respectively. Microbiological photos revealed a definite disintegration of sludge flocks. According to our estimates, 1.9 kg of released CODs from alkaline pre-treated and cavitated sludge would cost only one euro.


2019 ◽  
Vol 98 (12) ◽  
pp. 1392-1401
Author(s):  
V. V. Yurchenko ◽  
Faina I. Ingel ◽  
N. A. Urtseva ◽  
E. K. Krivtsova ◽  
L. V. Akhaltseva

Introduction. Analysis of literature has shown genotoxicants (mutagens and carcinogens) to be present in the atmospheric emissions of pulp and paper industry (PPI). Moreover, among PPI workers from different countries, there was identified an additional risk of cancer, which suggests its high probability among residents of the cities where the PPI is located. The recognized index of genotoxic effects is an increased level of genome instability, which is determined, in particular, in the micronucleus test. The scope of the study - the comparative analysis of the effects of genomic instability in the two tissues - blood lymphocytes cultured with Cytochalasin B, and buccal epithelial cells in the second grade school children (8-9 years old, boys and girls), whose schools were located at different distances from the pulp and paper mill. Material and methods. The study was carried out in the city of Koryazhma, the Arkhangelsk Region (42000 citizens), where the pulp and paper plant as the city-forming industry was located. For the analysis, we subdivided the territories on which the schools were located, into 3 groups according to their distance from the pulp and paper mill. The effects of genomic instability were determined by cytome analysis in the micronucleus test. Results. Cytome analysis of cultivated lymphocytes demonstrated that levels of genome instability indices (including cell frequencies with micronuclei and nucleoplasm bridges, apoptosis, as well as changes in the spectrum of cell populations) to decrease along with the rising the distance between the pulp and paper mill and schools where the children go. In buccal epithelial cells, the manifestations of genomic instability effects were less systematic, which did not allow making a definitive conclusion. At the same time, in both tests, gender differences in the results of cytome analysis were revealed (for example, the alteration of frequency of lymphocytes with genetic damage dependence on the distance between schools and the PPI was more pronounced among boys). Conclusion. According to the results of this study and taking into consideration the data of literature, we hypothesized that the discovering of gender dimorphism in the effects of genome instability may indicate the presence of toxic and/or genotoxic compounds in an environment.


1995 ◽  
Vol 32 (2) ◽  
pp. 241-248
Author(s):  
I. Öztürk ◽  
V. Eroglu ◽  
H. Z. Sarikaya ◽  
N. Sakiroglu ◽  
H. Selçuk

In this paper, elimination of color from the effluents of the secondary stage biological treatment plant of an integrated pulp and paper mill located at a tourism resort was investigated by using a marine outfall system. The investigated mill has a full-scale aerated lagoon system treating effluents from a chemical pre-treatment plant. The colored effluents from the treatment plant have been discharged to a river ending in the Mediterranean and this has resulted in deterioration of the natural appearance of the coastal waters used for recreational purposes. In this study, a marine outfall system with a diameter of 1200 mm and a multiport diffuser of 290 m were planned to eliminate the color problem from the lagoon effluents. The required initial dilution to reduce the color to unnoticeable levels in the marine environment was determined 70 by laboratory-scale dilution experiments. In addition to these investigations, long-term full scale treatment results of the related industry are presented. Oceanographic studies and water quality measurements were performed to evaluate the effects of effluents from the industry on the marine environment. Bioassay tests were also conducted to assess the toxic impacts of the secondary treatment effluents on the macro fauna using Lapistes retucularis as a test species. Considering these findings, a marine outfall system was designed. The designed marine outfall system is currently under construction.


1994 ◽  
Vol 29 (5-6) ◽  
pp. 313-328 ◽  
Author(s):  
Sakari Halttunen

High suspended solids concentrations are typical for pulp and paper industry treated effluents. A new clarifier model was developed to find the reasons for this problem. The model clarifier is divided into four different zones: inlet, settling, thickening and separation. In the inlet zone sludge is transported by water flow and neither thickening nor settling will happen. When water velocity decreases the main part of the sludge will settle until it reaches the thickening zone. Thickening will continue until the sludge is pumped away from the clarifier. Concentration increase depends on sludge concentration, time and specific thickening coefficient. The minor part, which is specific to the sludge, enters the separation zone and will either settle in the thickening zone or stay in the effluent. In intensive field studies on 12 different activated sludge processes sludge volume in the clarifier, effluent suspended solids concentrations and sludge settling qualities were examined. Modelled sludge blanket volumes were verified with blanket measurements. Modelled effluent suspended solids were also verified by concentration measurements. Sludge thickening characteristics can be estimated by DSVI. From the data collected two empirical relationships were noticed between sludge settling properties and process operation. Solids concentration in clarified water depends on settling number, which is the mean number of sludge settling during its residence time in the process (sludge age). Sludge settling properties seem to depend on collision load, which is defined as COD-load divided by return sludge biomass flow.


1991 ◽  
Vol 24 (3-4) ◽  
pp. 411-415 ◽  
Author(s):  
J. Wartiovaara ◽  
P. Heinonen

During recent years the BOD-loading of pulp and paper mill wastewaters has decreased dramatically, due to more effective circulation of water in the processes, and the new activated sludge biological treatment plants. This traditional threat to the environment has been forgotten by the scientists who nowadays are more interested in the role of chlorine compounds discharged from bleaching processes. However, eutrophication due to nutrient loading is still present in many recipients of pulp and paper industry. The BOD-reduction has often been carried out on the cost of adding nutrients, pnosphorus and nitrogen to the purification processes. The biological treatment has also decreased the inhibitive effect of wastewater on the biological production of the recipient water body. Therefore, the eutrophication arises immediatly. The authors worry about the research of nutrients; loadings, development trends and eutrophication effects.


2019 ◽  
Vol 11 (16) ◽  
pp. 4394 ◽  
Author(s):  
Chinchu Cherian ◽  
Sumi Siddiqua

The continual growth of pulp and paper industry has led to the generation of tremendous volumes of fly ash as byproducts of biomass combustion processes. Commonly, a major part of it is landfilled; however, updated environmental regulations have tended to restrict the landfilling of fly ash due to rising disposal costs and the scarcity of suitable land. The pulp and paper industries are therefore urgently seeking energy-efficient mechanisms and management for the beneficial use of fly ash in an ecological and economical manner. This paper offers a comprehensive review of existing knowledge on the major physicochemical and toxicological properties of pulp and paper mill fly ash to assess its suitability for various bound and unbound applications. The current state of various methods used for the valorization of pulp and paper mill fly ash into more sustainable geomaterials is briefly discussed. This paper also presents promising and innovative applications for pulp and paper mill fly ash, with particular reference to agriculture and forestry, the construction and geotechnical industries, and the immobilization of contaminants. It was identified from a literature review that modified pulp and paper mill fly ash can be environmentally and economically advantageous over commercial coal-based fly ash in various sustainable applications.


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