Efficient Production of Light Olefin Based on Methanol Dehydration: Simulation and Design Improvement

2020 ◽  
Vol 23 ◽  
Author(s):  
S. Majid Abdoli ◽  
Mahsa Kianinia
Keyword(s):  
Dimethyl Ether ◽  
Flow Reactor ◽  
New Technology ◽  
Plug Flow ◽  
Light Olefins ◽  
Efficient Production ◽  
Actual Process ◽  
Light Olefin ◽  
Aspen Hysys ◽  
Improved Design

Background: Ethylene, propylene, and butylene as light olefins are the most important intermediates in the petrochemical industry worldwide. Methanol to olefins (MTO) process is a new technology based on catalytic cracking to produce ethylene and propylene from methanol. Aims and Objective: This study aims to simulate the process of producing ethylene from methanol by using Aspen HYSYS software from the initial design to the improved design. Methods: Ethylene is produced in a two-step reaction. In an equilibrium reactor, the methanol is converted to dimethyl ether by an equilibrium reaction. The conversion of the produced dimethyl ether to ethylene is done in a conversion reactor. Changes have been made to improve the conditions and get closer to the actual process design done in the industry. The plug flow reactor has been replaced by the equilibrium reactor, and the distillation column was employed to separate the dimethyl ether produced from the reactor. Result and Conclusion: The effect of the various parameters on the ethylene production was investigated. Eventually, ethylene is

scholarly journals Ammonia converter Simulation and Optimization Based on an Innovative Correlation for (KP) Prediction

2021 ◽  
Vol 23 (12) ◽  
pp. 323-338
Author(s):  
Muhammad El-Gharbawy ◽  
◽  
Walaa Shehata ◽  
Fatima Gad ◽  
◽  
...  
Keyword(s):  
Flow Reactor ◽  
Ammonia Synthesis ◽  
Plug Flow ◽  
Simulation And Optimization ◽  
Aspen Hysys ◽  
Simulation Techniques ◽  
Suitable Form ◽  
Reactor Temperature ◽  
Reaction Rate Equation

In this paper, the simulation and optimization of an industrial ammonia synthesis reactor is illustrated. The converter under study is of a vertical design, equipped with three radial-flow catalyst beds with inter-stage cooling and two quenching points. For building the model, a modified kinetic equation of ammonia synthesis reaction, based on Temkin- Pyzhev equation and an innovative correlation for (KP) prediction, was developed in suitable form for the implementation in Aspen HYSYS plug flow reactor using the spreadsheet embedded in the software with the introduction of some invented simulation techniques. A new parameter, which is a function of (T, P and α), was introduced into the reaction rate equation to account for the variation of KP with pressure. The simulation model is able to describe the converter behavior with acceptable accuracy. A case study was done, using Aspen HYSYS Optimizer, illustrated the optimum reactor temperature profile, after 12 years of operation, to achieve maximum production. The result predicts an increase of 8 tons ammonia per day accompanied with an increase of steam production of 12 tons per day.

Comparison and assessment of zeolite catalysts performance dimethyl ether and light olefins production through methanol: a review

2019 ◽  
Vol 39 (3) ◽  
pp. 157-177 ◽  
Author(s):  
Ehsan Kianfar
Keyword(s):  
Dimethyl Ether ◽  
Raw Materials ◽  
Fixed Bed ◽  
Value Added ◽  
Zeolite Catalysts ◽  
Present Review ◽  
Light Olefins ◽  
Light Olefin ◽  
Production Methods ◽  
Olefin Production

AbstractThe present review focuses on a comparison and assessment of zeolite catalyst performance of dimethyl ether and light olefin production through methanol. Dimethyl ether is a clean fuel which needs diverse processes to be produced. Methanol to dimethyl ether is a very novel process which offers considerable advantages versus additional processes for the production of dimethyl ether. The corresponding fixed-bed reactors compose the most important section of such a process. Production of dimethyl ether by the mentioned process is of high importance since it can be catalytically transferred to a substance with the value of propylene. Furthermore, in case of capability to transfer low-purity methanol into dimethyl ether, less expensive methanol can be consequently achieved with higher value added. In the petrochemical industry, light olefins, for example, ethylene and propylene, can be used as raw materials for the production of polyolefin. The present review aims to produce dimethyl ether in order to reach olefin substances, initially conducting a compressive assessment on production methods of olefin substances.

scholarly journals SIMULATION AND ECONOMIC TECHNICAL ANALYSIS OF LEVULINIC ACID PRODUCTION FROM SUGARCANE BAGASSE

Engevista ◽  
2017 ◽  
Vol 19 (1) ◽  
pp. 236
Author(s):  
Helenize Gaudereto ◽  
LUCAS CABRAL ◽  
FABIO RODRIGUES
Keyword(s):  
Sugarcane Bagasse ◽  
Energy Demand ◽  
Levulinic Acid ◽  
Fossil Fuels ◽  
Flow Reactor ◽  
Plug Flow ◽  
Flow Diagram ◽  
Process Flow Diagram ◽  
Aspen Hysys ◽  
Payback Time

The increasing energy demand in contrast to the difficulties encountered in obtaining fossil fuels, threatens the productivity of modern industry. In this context, the use of bagasse derived from sugarcane mills may represent not only an environmental alternative, as a source of capital, both in power generation, as in the production of chemical intermediates. The Brazil in particular is highlighted in the production of sugarcane, bagasse being an abundant and inexpensive waste. Thus, the present work deals with one of the alternative to its use: the generation of levulinic acid from the acid hydrolysis. Thus, a kinetic study was performed to find the best for this production. The reaction studied showed low residence time (8.5 s) and high conversion of cellulose (99.9%). The optimum conditions Plug Flow Reactor (PFR) operation were 150 ° C at a concentration of sulfuric acid 0.55 mol / L.  Process flow diagram (PFD) was developed and mass and energy balance was performed using Aspen Hysys software. It was obtained then the levulinic acid with 99% purity and a favorable economic analysis, with a return rate of 25.3% per year, and a payback time of 2.5 years.

A stochastic model for two-station hydraulics exhibiting transient impact

1997 ◽  
Vol 36 (5) ◽  
pp. 19-26 ◽  
Author(s):  
J. L. Jacobsen ◽  
H. Madsen ◽  
P. Harremoès
Keyword(s):  
Parameter Estimation ◽  
Flow Reactor ◽  
Deterministic Model ◽  
Plug Flow ◽  
Stochastic Methods ◽  
Sewer System ◽  
Statistical Tool ◽  
Water Level Variation ◽  
Deterministic Description ◽  
Linear Reservoir

The objective of the paper is to interpret data on water level variation in a river affected by overflow from a sewer system during rain. The simplest possible, hydraulic description is combined with stochastic methods for data analysis and model parameter estimation. This combination of deterministic and stochastic interpretation is called grey box modelling. As a deterministic description the linear reservoir approximation is used. A series of linear reservoirs in sufficient number will approximate a plug flow reactor. The choice of number is an empirical expression of the longitudinal dispersion in the river. This approximation is expected to be a sufficiently good approximation as a tool for the ultimate aim: the description of pollutant transport in the river. The grey box modelling involves a statistical tool for estimation of the parameters in the deterministic model. The advantage is that the parameters have physical meaning, as opposed to many other statistically estimated, empirical parameters. The identifiability of each parameter, the uncertainty of the parameter estimation and the overall uncertainty of the simulation are determined.

scholarly journals Fischer–Tropsch Synthesis for Light Olefins from Syngas: A Review of Catalyst Development

Reactions ◽  
2021 ◽  
Vol 2 (3) ◽  
pp. 227-257
Author(s):  
Arash Yahyazadeh ◽  
Ajay K. Dalai ◽  
Wenping Ma ◽  
Lifeng Zhang
Keyword(s):  
Pore Size ◽  
Crystal Size ◽  
Tropsch Synthesis ◽  
Light Olefins ◽  
Face Centered Cubic ◽  
Fischer Tropsch ◽  
Light Olefin ◽  
Structure Transition ◽  
Fischer Tropsch Synthesis ◽  
Olefin Selectivity

Light olefins as one the most important building blocks in chemical industry can be produced via Fischer–Tropsch synthesis (FTS) from syngas. FT synthesis conducted at high temperature would lead to light paraffins, carbon dioxide, methane, and C5+ longer chain hydrocarbons. The present work focuses on providing a critical review on the light olefin production using Fischer–Tropsch synthesis. The effects of metals, promoters and supports as the most influential parameters on the catalytic performance of catalysts are discussed meticulously. Fe and Co as the main active metals in FT catalysts are investigated in terms of pore size, crystal size, and crystal phase for obtaining desirable light olefin selectivity. Larger pore size of Fe-based catalysts is suggested to increase olefin selectivity via suppressing 1-olefin readsorption and secondary reactions. Iron carbide as the most probable phase of Fe-based catalysts is proposed for light olefin generation via FTS. Smaller crystal size of Co active metal leads to higher olefin selectivity. Hexagonal close-packed (HCP) structure of Co has higher FTS activity than face-centered cubic (FCC) structure. Transition from Co to Co3C is mainly proposed for formation of light olefins over Co-based catalysts. Moreover, various catalysts’ deactivation routes are reviewed. Additionally, techno-economic assessment of FTS plants in terms of different costs including capital expenditure and minimum fuel selling price are presented based on the most recent literature. Finally, the potential for global environmental impacts associated with FTS plants including atmospheric and toxicological impacts is considered via lifecycle assessment (LCA).

Enhancing Fenton-like oxidation of crystal violet over Fe/ZSM-5 in a plug flow reactor

2021 ◽  
Author(s):  
Sara Modarresi-Motlagh ◽  
Fatemeh Bahadori ◽  
Mohammad Ghadiri ◽  
Arash Afghan
Keyword(s):  
Crystal Violet ◽  
Flow Reactor ◽  
Plug Flow ◽  
Plug Flow Reactor

scholarly journals The Effect of Mg and Zn Dopants on Pt/Al2O3 for the Dehydrogenation of Perhydrodibenzyltoluene

Catalysts ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 490
Author(s):  
Rudaviro Garidzirai ◽  
Phillimon Modisha ◽  
Innocent Shuro ◽  
Jacobus Visagie ◽  
Pieter van Helden ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Inductively Coupled Plasma ◽  
Flow Reactor ◽  
Plug Flow ◽  
Optical Emission ◽  
Catalytic Performance ◽  
Emission Spectrometry ◽  
Hydrogen Yield ◽  
X Ray ◽  
Temperature Programmed

The effects of Mg and Zn dopants on the catalytic performance of Pt/Al2O3 catalyst were investigated for dehydrogenation of perhydrodibenzyltoluene (H18-DBT) as a liquid organic hydrogen carrier. Al2O3 supports were modified with Mg and Zn to produce Mg-Al2O3 and Zn-Al2O3 with a target loading of 3.8 wt.% for dopants. The modified supports were impregnated with chloroplatinic acid solution to produce the catalysts Pt/Al2O3, Pt/Mg-Al2O3 and Pt/Zn-Al2O3 of 0.5 wt.% Pt loading. Thereafter, the catalysts were characterised using inductively coupled plasma- optical emission spectrometry, scanning electron microscopy-energy dispersive X-ray spectroscopy, hydrogen temperature-programmed reduction, carbon-monoxide pulse chemisorption, ammonia temperature-programmed desorption, X-ray diffraction and transmission electron microscopy. The dehydrogenation experiments were performed using a horizontal plug flow reactor system and the catalyst time-on-stream was 22 h. Pt/Mg-Al2O3 showed the highest average hydrogen flowrate of 29 nL/h, while an average of 27 nL/h was obtained for both Pt/Al2O3 and Pt/Zn-Al2O3. This has resulted in a hydrogen yield of 80% for Pt/Mg-Al2O3, 71% for Pt/Zn-Al2O3 and 73% for Pt/Al2O3. In addition, the conversion of H18-DBT ranges from 99% to 92%, Pt 97–90% and 96–90% for Pt/Mg-Al2O3, Pt/Zn-Al2O3 and Pt/Al2O3, respectively. Following the latter catalyst order, the selectivity to dibenzyltoluene (H0-DBT) ranges from 78% to 57%, 75–51% and 71–45%. Therefore, Pt/Mg-Al2O3 showed improved catalytic performance towards dehydrogenation of H18-DBT.

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