Research Progress and New Patents of Magnetic Grinding Machine

2019 ◽  
Vol 12 (3) ◽  
pp. 201-210
Author(s):  
Yuan Li ◽  
Ye Dai ◽  
Yunshan Qi ◽  
Yufei Gao

Background: Mechanical parts in processing and manufacturing process will produce burr, scratches and other surface quality problems, which have adverse effects on the precision, use, reprocessing location, operation safety and appearance quality of the parts, so it is necessary to grind the workpiece surface. Objective: Based on the recent development in the field of magnetic grinding and related patent research, it can provide reliable help to solve the problem of finishing the surface of parts with complex shapes and small volumes. Methods: This paper reviewed some patents and research advances related to magnetic abrasive finishing, and the advantages and disadvantages of the magnetic grinding machine in the finishing process were summarized. The outstanding grinding effect of the new vibration assisted magnetic grinder was introduced. Results: The working characteristics of various magnetic grinding machines were summarized, and the development trend of magnetic grinding and finishing was prospected. Conclusion: Magnetic abrasive finishing has good flexibility, strong self-sharpening, wide applicable scope, high processing efficiency, simple processing equipment and low cost. It can control the grinding efficiency and grinding precision. The machining efficiency and quality of magnetic grinding can be improved with the appropriate amplitude of vibration assist, and the surface quality can be improved significantly.

2021 ◽  
Vol 24 (1) ◽  
pp. 16-25
Author(s):  
Basma Luay Mahdi ◽  
Ali H. Kadhum

The traditional finishing method cannot keep up with recent labor market requirements, solve the problem of increasing production, improve the surface roughness and accuracy of workpiece. While the unconventional magnetic abrasive finishing (MAF) method has shown as a promising technique that can be used to finish complicated surfaces. MAF finishes metals, alloy, ceramic, and other materials that are difficult to finish by other processes. In another word, MAF improves the quality of surfaces with low cost. This paper focuses on optimize and study the effect of inductor and pole geometry (radius of hole, angle of core, angle of pole, radius of pole), on (surface roughness (Ra) and material removal weight (W)) and fined the optimum values that increase the efficiency of MAF method. Taguchi method employed to study the influence of geometry parameters and find the optimum values using orthogonal array L9. The results conclude that the most significant factor that effects change in surface roughness (ΔRa) and material removal weight(ΔW) are radius of the hole (R) and angle of core (α), respectively.


2013 ◽  
Vol 750 ◽  
pp. 7-10
Author(s):  
Yan Chen ◽  
Yan Jun Li ◽  
Yao Ming Zhang ◽  
Xu Zhang

Abstract: With the industrial development and improvement of mechanical product quality, the demand of part surface quality and accuracy gets more and more high. As some parts of complex shape, can’t be machined by the traditional processing technology, therefore, the magnetic abrasive technique was proposed. The magnetic abrasive particles play an important role in the magnetic abrasive finishing, it use strong magnetic iron particles and abrasive particles mixed together (called magnetic abrasive). The prepared method of magnetic abrasive one of is sintering method, the aim is to change the internal structure of abrasive particles, make the abrasive particles is distributed on the surface of magnetic iron particles, get a kind of magnetic abrasive, which can be magnetized in a magnetic field and improve processing efficiency and surface quality in magnetic abrasive finishing. In this paper, sintering method is used to make iron particles, abrasive particles mixed with some binder, after suppression, drying, sintering, cooling, break up and sieving, analysis surface morphology and composition of the magnetic abrasive particles by scanning electron microscopy, discusses the effect of the abrasive particles size ratio, sintering time, sintering temperature for the finishing performs, the preparation process of the magnetic abrasive has been optimized, work out the standard of preparation of the magnetic abrasive process


2021 ◽  
Vol 2076 (1) ◽  
pp. 012060
Author(s):  
Xiaoyu Yang ◽  
Ling Tong ◽  
Lin Wu ◽  
Baoguo Zhang ◽  
Zhiyuan Liao ◽  
...  

Abstract Silicon nanostructures are attracting growing attention due to their properties and promising application prospects in solar energy conversion and storage devices, thermoelectric devices, lithium-ion batteries, and biosensing technologies. The large-scale and low-cost preparation of silicon nanostructures is critical for silicon-based advanced functional devices commercialization. In this paper, the feasibility and mechanism of silicon nanostructure fabricated by non-metallic carbon catalytic etching, as well as the currently existing problems and future development trend are reviewed.


2021 ◽  
Vol 1018 ◽  
pp. 111-116
Author(s):  
Yan Hua Zou ◽  
Hui Jun Xie

The traditional magnetic abrasive finishing (MAF) process, the magnetic flux density at the bottom of the magnetic pole is unevenly distributed, resulting in poor uniformity of the finished surface. Therefore, it is proposed to improve the surface quality by attaching a magnetic plate at the bottom of the workpiece to improve the magnetic field distribution. It is confirmed by simulation that the magnetic field distribution at the bottom of the magnetic pole is effectively improved after the magnetic plate is attached. It is proved through experiments that the magnetic plate-assisted MAF process can obtain a smoother surface. The experimental results show that the surface roughness of the glass lens improves from 246 nm Ra to 3 nm Ra through the magnetic plate-assisted MAF process within 45min.


Author(s):  
Jingang Jiang ◽  
Qiyun Tan ◽  
Xiaoyang Yu ◽  
Dianhao Wu ◽  
Liang Yao

Background: As a kind of bionic robot, the bionic water strider robot can achieve sliding, jumping and other movements on the water surface, with advantages of small size, light weight, flexible movements and other characteristics. It can detect the quality of water, investigate and search the water surface and perform some other operations. It has a very broad range of applications and development prospects. Therefore, the trend of biomimetic water strider robot is catching more and more attention. Objective: To provide an overview of the bionic water strider robot and introduce their classification, characteristics and development. Methods: This paper reviews various productions and patents related to the bionic water strider robot from 2003 to the present. The sources of the papers include: CNKI, Wanfang, Patent publication announcement in China, Web of Science, IEEE, Elsevier, Springer-Verlag, Espacenet, FPO IP Research amp; Communities. To obtain the results, endnote is used for documentation and citesapce was used for visual analysis. Results: The mechanical structure of existing bionic water strider robots is analyzed and compared. The typical characteristics are concluded. The main problems in its development are analyzed and the development trend is foreseen. The current and future research of the productions and patents on the bionic water strider robot are discussed. Conclusion: The optimization and development of the structure of the bionic water strider robot and the development of associated components help to improve the simulation of the water strider's motion and to perform better on task in a complex water surface environment. In the future, with the deepening and improvement of the research, the bionic water strider robot will develop towards miniaturization, intelligence and integration.


2015 ◽  
Author(s):  
Arunachalam Narayanaperumal ◽  
Vijayaraghavan Lakshmanan

The surface quality of the ground components mainly depends on the surface condition of the grinding wheel. The surface condition of the grinding wheel changes with grinding time due to wheel wear and loading. The excessive wear and loading increases the cutting force and the temperature. This in turn affects the quality of the produced component. Hence periodic monitoring of the grinding wheel surface is essential to avoid the production of the defective components. In this paper, an attempt is made to study the changes in the grinding wheel surface condition using the laser scattered images. The simple speckle imaging arrangement is fabricated and fitted into the grinding machine to capture the images of the grinding wheel after each 100 passes. The fresh wheel expected to scatter more light due to higher roughness and porosity. On the other hand, the completely glazed and worn-out wheel scatters the light less due to smoother surface. Thus, speckle image intensity distribution captures the changes in the grinding wheel surface condition. The optical parameters evaluated from the speckle images clearly indicating the changes in the grinding wheel condition. This method can be utilized to evaluate the grinding wheel condition to improve the surface quality of the component produced.


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