scholarly journals Study the Effect of Inductor and Pole Geometry on the Surface Roughness and Material Removal Weight Using Magnetic Abrasive Finishing Method

2021 ◽  
Vol 24 (1) ◽  
pp. 16-25
Author(s):  
Basma Luay Mahdi ◽  
Ali H. Kadhum
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
Material Removal ◽  
Low Cost ◽  
Promising Technique ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Finishing ◽  
Market Requirements ◽  
Removal Weight

The traditional finishing method cannot keep up with recent labor market requirements, solve the problem of increasing production, improve the surface roughness and accuracy of workpiece. While the unconventional magnetic abrasive finishing (MAF) method has shown as a promising technique that can be used to finish complicated surfaces. MAF finishes metals, alloy, ceramic, and other materials that are difficult to finish by other processes. In another word, MAF improves the quality of surfaces with low cost. This paper focuses on optimize and study the effect of inductor and pole geometry (radius of hole, angle of core, angle of pole, radius of pole), on (surface roughness (Ra) and material removal weight (W)) and fined the optimum values that increase the efficiency of MAF method. Taguchi method employed to study the influence of geometry parameters and find the optimum values using orthogonal array L9. The results conclude that the most significant factor that effects change in surface roughness (ΔRa) and material removal weight(ΔW) are radius of the hole (R) and angle of core (α), respectively.

Effects of Horizontal Vibration Assistance on Surface Roughness in Magnetic Abrasive Finishing

2009 ◽  
Vol 76-78 ◽  
pp. 246-251
Author(s):  
Shao Hui Yin ◽  
Yu Wang ◽  
Han Huang ◽  
Yong Jian Zhu ◽  
Yu Feng Fan ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Material Removal ◽  
Removal Mechanism ◽  
Material Removal Mechanism ◽  
Horizontal Vibration ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Finishing ◽  
Cutting Effect ◽  
Vibration Assistance ◽  
The Cross

This paper investigates the effect of horizontal vibration assistance on surface roughness in magnetic abrasive finishing, and the material removal mechanism associated. The experiments on vibration-assisted finishing have clearly indicated that the improvement of surface roughness is mainly attributed to the cross-cutting effect of abrasives.

scholarly journals Investigation of Finishing Aluminum Alloy A5052 Using the Magnetic Abrasive Finishing Combined with Electrolytic Process

Machines ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 78
Author(s):  
Baijun Xing ◽  
Yanhua Zou
Keyword(s):  
Surface Roughness ◽  
Aluminum Alloy ◽  
Parameter Optimization ◽  
Material Removal ◽  
Experimental Conditions ◽  
Magnetic Abrasive Finishing ◽  
Machining Mechanism ◽  
Abrasive Finishing ◽  
Current Curve ◽  
Series Of Experiments

The magnetic abrasive finishing combined with electrolytic (EMAF) process was proposed to improve the finishing efficiency of the traditional magnetic abrasive finishing (MAF) process. Since the EMAF process contains electrolysis reactions, the machining mechanism of processing different metal is different. In this paper, a series of experiments were conducted to explore the feasibility of using the compound processing tool to finish aluminum alloy A5052, and to preliminary explore the machining mechanism. Surface roughness and material removal are used to evaluate the finishing effect and the finishing efficiency, respectively. The EMAF processing current curve is used to evaluate and analyze the EMAF process. The feasibility of the EMAF processing is proved by the analysis of simulations and the experimental results. Finally, through a series of exploration experiments and parameter optimization experiments, the main conclusions are as follows: (1) Compared with the traditional MAF process, when finishing the surface of aluminum alloy A5052 by the same compound processing tool and at the same experimental conditions (except the electrolysis conditions), the EMAF process, which includes electrolysis reactions, can achieve higher finishing efficiency. (2) In this study, when the working gap is 1 mm and the concentration of NaNO3 solution is 15%, the recommended processing voltage is about 3.4 V.

scholarly journals Study on improving hole quality of 7075 aluminum alloy based on magnetic abrasive finishing

2020 ◽  
Vol 12 (6) ◽  
pp. 168781402093200
Author(s):  
Anyuan Jiao ◽  
Guofu Zhang ◽  
Binghong Liu ◽  
Weijun Liu
Keyword(s):  
Surface Roughness ◽  
Aluminum Alloy ◽  
Surface Finishing ◽  
7075 Aluminum Alloy ◽  
Magnetic Abrasive Finishing ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
Inner Surface ◽  
Spinning Speed

Based on the mechanism of magnetic abrasive finishing, the 7075 aluminum alloy (Al7075) was used in the experimental study. In order to improve wall surface quality and to remove the edge burrs of the hole, a novel magnetic abrasive finishing process was proposed. First, the radial magnetizing pole for the inner surface finishing process was confirmed. The evaluation of magnet spinning speed, abrasive mesh, and abrasive filling amount on the diameter deviation of the hole and surface roughness of the inner wall was studied. According to the characteristics of magnetic abrasive finishing process, Taguchi’s method was used to carry out the test. Through the analysis of variance, the best process parameters were determined and verified. The inner surface roughness was further decreased and the surface morphology was more uniform after finishing process. Second, the edge burr removal process of the hole exit was also studied, and the geometry of the burrs was measured before and after the magnetic abrasive finishing process. The results show that the burrs were significantly removed and the burr removal efficiency was improved by 33.3% compared with the conventional magnetic abrasive finishing process. Finally, the improved magnetic abrasive finishing process is an effective method in improving finishing quality of the Al7075 holes.

Research Progress and New Patents of Magnetic Grinding Machine

2019 ◽  
Vol 12 (3) ◽  
pp. 201-210
Author(s):  
Yuan Li ◽  
Ye Dai ◽  
Yunshan Qi ◽  
Yufei Gao
Keyword(s):  
Surface Quality ◽  
Low Cost ◽  
Development Trend ◽  
Research Progress ◽  
Processing Efficiency ◽  
Magnetic Abrasive Finishing ◽  
Advantages And Disadvantages ◽  
Abrasive Finishing ◽  
Grinding Machine

Background: Mechanical parts in processing and manufacturing process will produce burr, scratches and other surface quality problems, which have adverse effects on the precision, use, reprocessing location, operation safety and appearance quality of the parts, so it is necessary to grind the workpiece surface. Objective: Based on the recent development in the field of magnetic grinding and related patent research, it can provide reliable help to solve the problem of finishing the surface of parts with complex shapes and small volumes. Methods: This paper reviewed some patents and research advances related to magnetic abrasive finishing, and the advantages and disadvantages of the magnetic grinding machine in the finishing process were summarized. The outstanding grinding effect of the new vibration assisted magnetic grinder was introduced. Results: The working characteristics of various magnetic grinding machines were summarized, and the development trend of magnetic grinding and finishing was prospected. Conclusion: Magnetic abrasive finishing has good flexibility, strong self-sharpening, wide applicable scope, high processing efficiency, simple processing equipment and low cost. It can control the grinding efficiency and grinding precision. The machining efficiency and quality of magnetic grinding can be improved with the appropriate amplitude of vibration assist, and the surface quality can be improved significantly.

Effect of Lubricant Volume and Working Gap on the Surface Roughness and Material Removal Rate in Magnetic Abrasive Finishing

2010 ◽  
Vol 297-301 ◽  
pp. 390-395
Author(s):  
Mehrdad Vahdati ◽  
E. Sadeghinia ◽  
Ali Shokuhfar
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Work Piece ◽  
Magnetic Abrasive Finishing ◽  
Complex Curves ◽  
Abrasive Finishing ◽  
Technology Industries ◽  
High Technology Industries

Technological requirements urges high technology industries using materials with advanced properties. Although it is compulsory using these materials due to their advantages, some of them should be tolerated because of their weak machining and mechanical properties. Attempts for qualitative machining of complex curves on many work pieces may result in the advent of new finishing techniques. One of the most newly introduced techniques is Magnetic Abrasive Finishing, MAF. In this paper a study on the effects of tool and work piece gap, and lubricant volume, on the roughness and material removal rate have been studied. The results show that setting the working gap to 3 mm and the lubricant volume to 0.7 ml, yields a change in surface roughness (Ra), and the material removal (MR) will gain its best result.

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