scholarly journals Utilization of Cenosphere in Manufacturing of Fly Ash Brick

Abstract. Our project was built with cenosphere material and low-density brick. The cenosphere bricks may be lighter and stronger than traditional fly ash bricks. Cement is used to replace the cenosphere in fly ash bricks in the following proportions: 230mm x 100mm x 75mm sample size for blend percentage of cenosphere, fly ash, and quarry dust. The results show how compressive strength and water absorption vary with curing age for mixed proportions of the materials mentioned previously. Then we can use the 230mm x 100mm x 75mm specimen size to cast bricks with various mix proportions of cenosphere, fly ash, and quarry dust. The weight, compressive strength, and water absorption of the cenosphere with various proportions of fly ash bricks were then compared. Via comprehensive laboratory work, this investigation is primarily based on optimizing the compressive strength of newly formed bricks thus minimizing weight density and water absorption. A definitive goal of undertaking this point as project work is to recognize factors influencing the different properties of bricks.

2021 ◽  
Vol 2070 (1) ◽  
pp. 012185
Author(s):  
R Premkumar ◽  
J Khaja mohideen ◽  
M Mathan kumar ◽  
T Sundara moorthi ◽  
X. Celestin

Abstract In recent years, there has been a lot of attention paid to the use of textile sludge waste-based products in the building industry to develop ecologically friendly construction materials. An experimental examination of the characteristics of bricks incorporating textile sludge waste and fly ash is presented in this work. In fly ash bricks, fly ash is used to replace textile sludge waste in the following proportions: For the blend percentage of cement, fly ash, and quarry dust, a 230mm × 100mm × 75mm sample size was used. For varying amounts of the components indicated previously, the findings indicate how compressive strength and water absorption fluctuate with curing age. Then we can cast bricks with various mixed proportions of cement, sludge waste, fly ash, and quarry dust using the 230mm × 100mm × 75mm specimen size. After that, the weight, compressive strength, and water absorption of textile sludge with different concentrations of fly ash bricks were compared. This inquiry is primarily concentrated on maximizing the compressive strength of newly produced bricks while limiting weight density and water absorption through extensive laboratory work. The recognition of elements influencing the diverse qualities of bricks is a clear purpose of pursuing this issue as project work.


2020 ◽  
Vol 8 (5) ◽  
pp. 3458-3460

In traditional Indian lime mortar preparation, urine is added to improve the properties. In this research instead of urine, urea (fertilizer)is tried to give a sanitarily viable alternative. Urea is added in the various viz. 1%, 2%, 3%, 4%, 5% with Lime mortar 1:3 and also Fly Ash Lime Gypsum (FAL-G) paste. The resultant composites were cast into cubes of 50 sq.cm area and tested for weight density, water absorption and compressive strength. Results were compared with plain lime mortar cubes and plain FAL-G cubes. FAL-G shows better properties with 3% urea than lime mortar.


2013 ◽  
Vol 795 ◽  
pp. 697-700
Author(s):  
Alaa.A. Shakir ◽  
Sivakumar Naganathan ◽  
Kamal Nasharuddin Bin Mustapha

This paper presents the findings on an investigation done on the use of Quarry dust, Fly ash and Billet scale in developing bricks. Bricks were made with various proportions of those materials and cement. Tests for fresh density, compressive strength, and water absorption were conducted. The compressive strength of bricks ranged from (7.2-26.3) MPa, the water absorption fell in range between (13-14.26) %. The optimum ratio of Fly ash and Billet scale is 1:1. It is shown that bricks with enhanced properties can be developed using these industrial wastes.


2019 ◽  
Vol 1 (6) ◽  
pp. 192-197
Author(s):  
Kanchana T ◽  
Jamunabharathi M ◽  
Thaththathirian S

This study involves the experimental investigation of effect of fly ash and dry sludge on the properties of fly ash bricks. On seeing the present day demand for bricks, an attempt is made to study the behavior of bricks manufactured using, different waste materials like dry sludge and fly ash. The main aim of this work was to compare the compressive strength of the bricks. The disposal of sludge has always been by dumping in the soil, this has hazardous effect on the air and environment at large. They can be recycled for use in construction industry without producing any harm to human and environment. Research has shown that they can be used in manufacturing of cement. Sludge and fly ash mixed with Quarry dust and cement in various percentage keeping the Quarry dust and cement with constant percentage of 30% and 20% respectively, while fly ash is replaced with sludge from 0% to 100% consequently with 20% replacement. The result shows that fly ash and sludge together can be used in the alternative bricks, the compressive strength and water absorption is good and weight of the brick is reduced up to10% from the nominal bricks.


Brick is one of the foremost extensively used construction materials for masonry purpose. Emphasizing the possibility to convey imperative effect against India's present-day lodging and industrial waste concerns are of paramount importance. This could be achieved by fabricating sustainable products using industrial wastes. Alkali-activated products are assumed to be eco-friendly and economical, leading to Portland cement-free products. This project work is an attempt to discover an eco-friendly brick for construction purposes by totally replacing the normal brick components by wastes from many industries. For the investigation purpose, we developed geopolymer bricks by utilizing fly ash as the binder, foundry sand as the fine aggregate, bentonite as an additive for improving its properties and finally the alkaline arrangement (a blend of NaOH and Na2SiO3 ). Fly ash combines with alkalis such as Sodium Hydroxide (NaOH) and Sodium Silicate (Na2SiO3 ) creating an alumino-silicate gel, that shows properties similar to that of cement and it can be used as the environment-friendly binding material. The design mix proportions of the current work are 0.54:0.44:0.04 (fly ash: foundry sand: bentonite), solutions to fly ash ratio is 0.5 and the ratio of Na2SiO3 to NaOH is 1.5. The basic characteristics of bricks such as compressive strength, water absorption capacity, density, soundness, efflorescence, and hardness were tested. It attains a compressive strength value ranging between 6-25Mpa, water absorption value in between 5-12% and also the developed bricks were light in weight. Also, the final conclusions were drawn after comparing the test results with other geopolymer bricks and clay burnt bricks. Geopolymer bricks seem to be incredibly beneficial as they will amalgamate a large quantity of industrial wastes. The utilization of waste raw materials (except for alkaline activator solution) resulted in a substantial reduction in the estimated production cost of the bricks.


2019 ◽  
Vol 4 (1) ◽  
Author(s):  
Monsuru O Popoola ◽  
Olanrewaju A Apampa ◽  
Olasunkanmi Adekitan

In this study, the properties of foamed sandcrete solid block (FSSB) with varying percentage of sand replacement with fly-ash were investigated. These properties include workability, wet and dry density, stability, water absorption capacity and compressive strength. 150mm cube specimens were used for the determination of both the compressive strength and the dry density of the FSSB. The plastic density was investigated using a container of known volume, and its workability determined using the slump test. The fly-ash content was varied from 0 to 50% at interval of 10%. The specimens without the fly-ash served as the control. At the designed density of 1500kg/m3, the results for the control specimens at 28 day curing age was 3.74N/mm2. As for 50% sand replacement with fly-ash, the compressive strength were 2.37 N/mm, and 3.31 N/mm2 at 7-days 28-days curing age respectively, both satisfied the minimum compressive strength of 1.8N/mm2 and 2.5N/mm2 at the curing age of 7-days and 28-days respectively for conventional sandcrete block for building wall unit as allowed by Nigerian Industrial Standard (N.I.S). The result also shows an appreciable decrease in density of FSSB with 1411.8kg/m3, as compared to dense sandcrete solid block with average of 1950kg/m3, which will significantly reduce the overall dead load of the building structure. FSSB with 50% sand replacement with fly-ash also showed a much improved water absorption capacity of 9.81% as control specimen of 11.73%. Fly-ash can be used to reduce the quantity of sand used in FSSB production; thus ridding our environment of potentially harmful wastes, as well as reduce the consumption of non-renewable resources. Keywords— Foamed Sandcrete, Compressive Strength, fly-ash, dry density, stability, cement


2021 ◽  
Vol 11 (8) ◽  
pp. 3540
Author(s):  
Numfor Linda Bih ◽  
Assia Aboubakar Mahamat ◽  
Jechonias Bidossèssi Hounkpè ◽  
Peter Azikiwe Onwualu ◽  
Emmanuel E. Boakye

The quantity of polymer waste in our communities is increasing significantly. It is therefore necessary to consider reuse or recycling waste to avoid an increase in the risk to public health. This project is aimed at using pulverized low-density polyethylene (LDPE) waste as a source to reinforce and improve compressive strength, and to reduce the water absorption of geopolymer ceramics (GC). Clay:LDPE composition consisting of 5%, 10%, and 15% LDPE was geopolymerized with an NaOH/Na2SiO3 solution and cured at 30 °C and 50 °C. Characterization of the geopolymer samples was carried out using XRF and XRD. The microstructure was analyzed by SEM and chemical bonding by FTIR. The SEM micrographs showed LDPE particle pull-out on the geopolymer ceramics’ fracture surface. The result showed that the compressive strength increases with the addition of pulverized polymer waste compared to the controlled without LDPE addition. Water absorption decreased with an increase in LDPE addition in the geopolymer ceramics composite.


2013 ◽  
Vol 10 (1) ◽  
Author(s):  
Rofikatul Karimah

Block made of mud is a building material used in making wall for building that is made fromsand, cement, and fly ash using certain percentage mud in sand. This research aimed to know theeffect of the use of lapindo mud towards the compressive strength, the absorption of block waterwith the mud dosage in sand are: 0%, 10%, 20%, 30%, and 40%. This research was an experimentalresearch; each design was made in size 10x20x40 cm using 5% of fly ash and without fly ash.The result of this research showed that the highest compressive strength was raised in 10%mud in sand with 5% fly ash that was 195 kg/cm2 or increased about 3.44 kg/cm2 within increasingpercentage about 10.651% towards the compressive of block without lapindo mud with 5% of flyash, and was included in class I quality of block. While for the 30% and 40% mud percentage islower compared with normal compressive strength of block. The test result of water absorption oflapindo mud block showed the higher value than 20% for lapindo mud block with 5% fly ash, inframing the mud blocks as the wall, those blocks need to be soaked first because the absorptionvalue of block is higher than 20%. Lapindo mud block without 5% fly ash has bricks water absorptionless than 20%, while in framing those bricks, they don’t need to be soaked because the absorptionof brick if lower than 20%. By using fly ash in mud block, we can get the higher compressivestrength and the lower water absorption.Keyword: Porong Mud, Block, Fly Ash, Compressive Strength, Absorption


2016 ◽  
Vol 7 (5) ◽  
pp. 546-550
Author(s):  
Aurelijus Daugėla ◽  
Džigita Nagrockienė ◽  
Laurynas Zarauskas

Cement as the binding agent in the production of concrete can be replaced with active mineral admixtures. Biofuel combustion fly ash is one of such admixtures. Materials used for the study: Portland cement CEM I 42.5 R, sand of 0/4 fraction, gravel of 4/16 fraction, biofuel fly ash, superplasticizer, water. Six compositions of concrete were designed by replacing 0%, 5%, 10%, 15% 20%, and 25% of cement with biofuel fly ash. The article analyses the effect of biofuel fly ash content on the properties of concrete. The tests revealed that the increase of biofuel fly ash content up to 20% increases concrete density and compressive strength after 7 and 28 days of curing and decreases water absorption, with corrected water content by using plasticizing admixture. It was found that concrete where 20% of cement is replaced by biofuel ash has higher frost resistance.


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