scholarly journals Analisis cycle time proses perakitan senjata di PT Pindad (Persero)

Author(s):  
Fandi Achmadi ◽  
Budi Harsanto ◽  
Akhmad Yunani

This paper aims to analyze the cycle time of the assembly line of one of the weapons products at PT. Pindad (Persero) and to explore the effective methods to improve its performance. The method used is a quantitative analysis of assembly data involving 155 components and 56 tasks distributed over 43 work stations, accompanied by document analysis, especially on scientific literature, to elaborate various appropriate methods to become solutions to the problems encountered. The results show that almost all workstations had a cycle time greater than the takt time. It is also known that there is an imbalance of existing workstations, with the lightest workload lasting 67 seconds while the largest workload lasting 253 seconds. The results of the elaboration of the literature show that several potential methods can provide solutions to the problems encountered by considering the characteristics of the assembly line with a straight-line configuration. This study contributes to the literature by analyzing cycle times and assembly line balances in the defense industry relatively rarely studied in Indonesia. 

Author(s):  
Gemma Eka Santoso ◽  
Gita Ayu ◽  
Nike Septivani

Lean production has dramatically lifted the competitiveness of many manufacturing companies and the value they deliver to customers. This project examines the benefit of balancing process and workstation arrangement of dogbone damper in an order that maintains a smooth flow of materials and component through the process. The analysis begins from calculating takt value to establish the required rate of production. From here, any total cycle time exceeding takt time is called a bottleneck process and should become a target of the improvement. Next, arranging people and equipment into cells has great advantage in terms of achieving lean goals. One advantage of cells is the one-piece flow concept, which states that each product moves through the process one unit a time without sudden interruption, at a pace determined by the customer’s need.  


Author(s):  
T Chen

This paper presents a fuzzy-neural-network-based fluctuation smoothing rule to further improve the performance of scheduling jobs with various priorities in a wafer fabrication plant. The fuzzy system is modified from the well-known fluctuation smoothing policy for a mean cycle time (FSMCT) rule with three innovative treatments. First, the remaining cycle time of a job is estimated by applying an existing fuzzy-neural-network-based approach to improve the estimation accuracy. Second, the components of the FSMCT rule are normalized to balance their importance. Finally, the division operator is applied instead of the traditional subtraction operator in order to magnify the difference in the slack and to enhance the responsiveness of the FSMCT rule. To evaluate the effectiveness of the proposed methodology, production simulation is applied to generate some test data. According to the experimental results, the proposed methodology outperforms six existing approaches in the reduction of the average cycle times. In addition, the new rule is shown to be a Pareto optimal solution for scheduling jobs in a semiconductor manufacturing plant.


Author(s):  
M. D. Monzo´n ◽  
A. N. Beni´tez ◽  
P. Bordo´n ◽  
P. M. Herna´ndez ◽  
M. D. Marrero ◽  
...  

Rotomoulded plastic parts have no internal stresses, as it is a process carried out at lower temperatures than injection moulding and no pressure is applied. The main disadvantage is the high cycle times needed. This paper focuses on reducing this cycle time and in producing a mould using standardized parts. For cycle time reducing, it is proposed to heat the mould by thermal fluid in continuous circulation; heat transfer processes have been studied for over 20 different configurations of the oil’s inlet – outlet, obtaining acceptable results with a manifold with 25 perforations in the front and rear faces. This configuration has been optimized by computational fluids dynamics, allowing reducing heating and cooling time and improving the energetic efficiency and the uniformity of heating. Design, simulations and testing of a 100 mm3 cube have been carried out in order to produce a standardized mould; this mould consists in some standardized parts and a nickel shell, obtained by rapid prototyping and electroforming process. This shell can be removed from the rest of elements in the mould, allowing thus to obtain parts with any other geometry just by changing the nickel shell. An experimental machine for testing has been developed as well.


2014 ◽  
Vol 13 (02) ◽  
pp. 113-131 ◽  
Author(s):  
P. Sivasankaran ◽  
P. Shahabudeen

Balancing assembly line in a mass production system plays a vital role to improve the productivity of a manufacturing system. In this paper, a single model assembly line balancing problem (SMALBP) is considered. The objective of this problem is to group the tasks in the assembly network into a minimum number of workstations for a given cycle time such that the balancing efficiency is maximized. This problem comes under combinatorial category. So, it is essential to develop efficient heuristic to find the near optimal solution of the problem in less time. In this paper, an attempt has been made to design four different genetic algorithm (GA)-based heuristics, and analyze them to select the best amongst them. The analysis has been carried out using a complete factorial experiment with three factors, viz. problem size, cycle time, and algorithm, and the results are reported.


2011 ◽  
Vol 32 (9) ◽  
pp. 831-836 ◽  
Author(s):  
T. Holmdahl ◽  
P. Lanbeck ◽  
M. Wullt ◽  
M. H. Walder

Objective.New technologies have emerged in recent years for the disinfection of hospital rooms and equipment that may not be disinfected adequately using conventional methods. There are several hydrogen peroxide–based area decontamination technologies on the market, but no head-to-head studies have been performed.Design.We conducted a head-to-head in vitro comparison of a hydrogen peroxide vapor (HPV) system (Bioquell) and an aerosolized hydrogen peroxide (aHP) system (Sterinis).Setting.The tests were conducted in a purpose-built 136-m3test room.Methods.One HPV generator and 2 aHP machines were used, following recommendations of the manufacturers. Three repeated tests were performed for each system. The microbiological efficacy of the 2 systems was tested using 6-log Tyvek-pouchedGeobacillus stearo-thermophilusbiological indicators (BIs). The indicators were placed at 20 locations in the first test and 14 locations in the subsequent 2 tests for each system.Results.All BIs were inactivated for the 3 HPV tests, compared with only 10% in the first aHP test and 79% in the other 2 aHP tests. The peak hydrogen peroxide concentration was 338 ppm for HPV and 160 ppm for aHP. The total cycle time (including aeration) was 3 and 3.5 hours for the 3 HPV tests and the 3 aHP tests, respectively. Monitoring around the perimeter of the enclosure with a handheld sensor during tests of both systems did not identify leakage.Conclusion.One HPV generator was more effective than 2 aHP machines for the inactivation ofG. stearothermophilusBIs, and cycle times were faster for the HPV system.


Author(s):  
Carmen Georgeta Dumitrescu (Manole)

In conducting this research we started from the multiple uses of sea-buckthorn in our everyday life. In addition to the positive effect of sea-buckthorn plant on the environment, especially by fixing the soil, almost all parts of this miraculous shrub have therapeutically effect (fruits, leaves, shoots etc.) and can be consumed in various forms. Aim of this paper is to present the nutritional value of sea-buckthorn, recipes most frequently used and the effects that they have on people. In order to achieve all these, materials from the scientific literature were used, as well as an own research, carried out during a year, on a total number of 50 people. Results prove that the sea-buckthorn must be introduced, in greater extent, in our daily diet, as it improves human health.  


2020 ◽  
pp. 089976402097766
Author(s):  
Patrick M. Rooney ◽  
Mark Ottoni-Wilhelm ◽  
Xiaoyun Wang ◽  
Xiao Han

Almost all of the scientific literature on charitable giving is implicitly based on a static paradigm which posits there are non-donors who never give and donors who habitually give year-in/year-out to a specific charitable purpose. This article presents evidence that charitable giving is not static, but dynamic: Few Americans never give, and among Americans that donate the majority are switchers—giving in some years but not others or switching from one charitable purpose to another. The implications are that a static perspective is misleading, and research questions should place more emphasis on the time dimension of charitable giving.


2015 ◽  
Vol 799-800 ◽  
pp. 1398-1402 ◽  
Author(s):  
Jongrak Niamsawan ◽  
Suksan Prombanpong

This research objective is to improve the productivity of cookware assembly line by means of time and distance reductions. The motion study and line balancing techniques were applied to the entire assembly operations. A bottle neck was identified to where the operation with inadequate machine layout and workplace organization, including the unbalanced workloads. The new workplace layout and new working method for operators were designed and implemented as well as balancing the assembly line. Specifically, the conveyor speed and duration between the consecutive workpieces in the production line were adjusted to 0.10 m/s and 50 cm, respectively. The number of operators needed in the process can be reduced from 14 persons to 11 persons. The cycle time for assembling process is decreased from 12 to 5 second.


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