scholarly journals Optimization study on hardness of gold film through supercritical electroplating process by response surface methodology

2015 ◽  
Vol 21 (2) ◽  
pp. 311-317
Author(s):  
Jau-Kai Wang ◽  
Jir-Ming Char

A non-cyanide gold bath has been used to deposit gold film on a brass substrate through electroplating process using supercritical carbon dioxide emulsion. The hardness of deposited gold film was considered as a response variable to optimize the process parameters of electroplating operation by statistical experimental methods. Effects of current density, pressure temperature, and chemical composition of the solution were investigated to select the optimal operation factors. Scanning electron microscopy and micro-hardness tester were applied to determine the characteristics of metallic film. The screening of significant variables was examined by a 25-1 fractional factorial design with V resolution method. The experimental result showed that the significant variables affecting the deposition of gold film were current density, pressure and temperature. Based on Box-Behnken design and response surface methodology (RSM), a regression model was built by fitting the experimental results with a polynomial equation. The optimal operating variable conditions can be searched at a specified hardness for industrial hard and soft gold application ranged from 83.8 to 157.7 HV.

2015 ◽  
Vol 17 (2) ◽  
pp. 248-256 ◽  

<div> <p>Phthalic acid esters, commonly called as phthalates, are of a common use in the industrial activities and are known with their hazardous impact on the environment and on humans such as endocrine disrupting agents, carcinogenic and toxic effects. These adverse effects have led to increasing interest and research on the treatment and control of phthalates. Over the past two decades, there has been growing interest in the use of electrochemical techniques such as electrocoagulation (EC) for the treatment of organic pollutants particularly toxic organics. During the course of EC, where iron or stainless steel electrodes are used as electrodes, different mechanisms are operative for the elimination of organic matter, namely (a) adsorption (b) direct anodic oxidation, and (c) indirect oxidation of pollutants in the bulk solution. A statistical-based technique named as response surface methodology (RSM) is a powerful tool for modeling the complex systems (such as EC), evaluating the simultaneous effects of several factors (independent variables), and thus searching optimum conditions for desirable responses (dependent variables). Until now, RSM has not been used as a modeling and optimization tool for the EC treatment of phthalates. In this study, EC treatment, using stainless steel anode, of dimethyl phthalate (DMP), was investigated and optimized via RSM, central composite design (CCD). Initial DMP concentration (DMP<sub>o</sub>; 20-100 mg L<sup>-1</sup>), current density (J<sub>c</sub>; 4.5-22.5 mA cm<sup>-2</sup>), electrolyte concentration (NaCl, 750-1750 mg L<sup>-1</sup>), treatment time (t<sub>r</sub>; 60-180 min) were selected as critical process parameters while DMP, total organic carbon (TOC) removals and electrical energy consumption (EEC, in kWh m<sup>-3</sup>) values were selected as the responses. The EC process was optimized to improve the abatements of DMP and TOC and to reduce the EEC values. Separate validation experiments were conducted for each initial DMP concentrations at optimum EC conditions established by the software module to check the goodness of fit and quality of the regression models. According to the established second-order polynomial regression models, DMP, TOC removal efficiencies and EEC values were affected by the process variables in the following decreasing order; J<sub>c</sub>&gt;t<sub>r</sub>&gt;DMP<sub>o</sub>&gt;NaCl (negative impact), t<sub>r</sub>&gt;DMP<sub>o</sub> (negative impact)&gt;J<sub>c</sub>&gt;NaCl (negative impact) and t<sub>r</sub>&gt;J<sub>c</sub>&gt;NaCl (negative impact)&gt;DMP<sub>o</sub> (negative impact), respectively. Analysis of variance indicated that the experimental design models obtained for the EC treatment of aqueous DMP solutions in terms of the model pollutant and mineralization were statistically significant. The response surfaces of DMP established between initial DMP concentration and current density showed that DMP removal efficiencies can be enhanced by increasing the current density to a certain value indicating that an optimum value of current density exists for maximum DMP removal.</p> </div> <p>&nbsp;</p>


2017 ◽  
Vol 68 (2) ◽  
pp. 331-336
Author(s):  
Gabriela Isopencu ◽  
Mirela Marfa ◽  
Iuliana Jipa ◽  
Marta Stroescu ◽  
Anicuta Stoica Guzun ◽  
...  

Nigella sativa, also known as black cumin, an annual herbaceous plant growing especially in Mediterranean countries, has recently gained considerable interest not only for its use as spice and condiment but also for its healthy properties of the fixed and essential oil and its potential as a biofuel. Nigella sativa seeds fixed oil, due to its high content in linoleic acid followed by oleic and palmitic acid, could be beneficial to human health. The objective of this study is to determine the optimum conditions for the solvent extraction of Nigella sativa seeds fixed oil using a three-level, three-factor Box-Behnken design (BBD) under response surface methodology (RSM). The obtained experimental data, fitted by a second-order polynomial equation were analysed by Pareto analysis of variance (ANOVA). From a total of 10 coefficients of the statistical model only 5 are important. The obtained experimental values agreed with the predicted ones.


2011 ◽  
Vol 366 ◽  
pp. 366-369
Author(s):  
Feng Gao ◽  
Rong Fu ◽  
Ming Yang Qian ◽  
Zhu Min Wang ◽  
Xiang Zhang

Response surface methodology was used to optimize the soaking Mg leaching ratio from the boron slurry screened by 25 fractional factorial design. Five effective factors such as H2SO4 concentrations, reaction time, reaction temperature and stir velocity were tested by using 25 fractional factorial design criterion and three effective factors H2SO4 concentrations, reaction time and reaction temperature showed significant effect(P2SO4 concentrations of 0.29mol/l, reaction time of 90 min and reaction temperature of 50°C. Three runs of additional confirmation experiments were conducted. The mixture magnesium leaching value was 58.20%.


2018 ◽  
Vol 8 (1) ◽  
pp. 31-42
Author(s):  
M. Amimour ◽  
T. Idoui ◽  
A. Cheriguene

The Aim of this study was to develop an optimized method for manufacturing process of traditional Algerian Jben cheese, using response surface methodology (RSM). In order to develop the objective method of making this traditional cheese, several factors have been studied and a Plackett-Burman statistical design was applied. The effects of the four screened factors (enrichment with milk powder, 10 - 20 g/l; pH of milk, 5.75 - 6.75, enzymatic extract dose, 0.5 - 1.5 ml and coagulation temperature 40 - 60 °C) on the response were investigated, using a Box-Behnken statistical design. Multiple regression analysis was used so that experimental data fits to a second-order polynomial equation. This multiple analysis showed that the model explains about 90.73% of the variation. Based on statistical results, it can be noticed that enrichment with milk powder and pH of milk (Ë‚0.0001***) were highly significant factor influincing cheese yield. The optimal production parame-ters that maximized cheese product (20 g/l enrichment with milk powder, 5.75 pH of milk, 1.29 ml enzymatic extract dose and 60°C coagulation temperature) and the maximal predicted cheese yield (52.68 % ) were found out through response surface methodology. Under these conditions, a verification experiment was carried out and cheese yield was found to be 49.46 %. The overall percentage of agreement for the experimental results (more than 93 % validity) with the predicted values indicates the validation of the statistical model and the success of the optimization process.


2019 ◽  
Vol 48 (4) ◽  
pp. 301-308 ◽  
Author(s):  
Sawinder Kaur ◽  
Paramjit S. Panesar ◽  
Sushma Gurumayum ◽  
Prasad Rasane ◽  
Vikas Kumar

Purpose The extraction of bioactive compounds such as pigments from natural sources, using different solvents, is a vital downstream process. The present study aims to investigate the effect of different variables, namely, extraction temperature, mass of fermented rice and time on the extraction process of orevactaene and flavanoid pigment from Epicoccum nigrum fermented broken rice. Design/methodology/approach Central composite rotatable design under response surface methodology was used for deducing optimized conditions. The pigments were extracted under conditions of extraction temperature (40-70°C), mass of fermented rice (0.5-1.5 g) and time (30-90 min), using water as the extraction media. The experimental data obtained were studied by analysis of variance. Data were fitted to a second-order polynomial equation using multiple regression analysis. Findings The optimum conditions generated by the software for aqueous extraction process, i.e. extraction temperature of 55.7°C, 0.79 g of fermented matter and extraction time of 56.6 min, resulted in a pigment yield of 52.7AU/g orevactaene and 77.2 AU/g flavanoid. Research limitations/implications The developed polynomial empirical model for the optimal recovery of the orevactaene and flavanoid pigments could be used for further studies in prediction of yield under specified variable conditions. Practical implications The response surface methodology helped in optimizng the conditions for the eco-friendly low-cost aqueous extarction process for orevactaene and flavanoid pigments, produced by Epicoccum nigrum during solid state fermentation of broken rice. This optimization can provide the basis for scaling up for industrial extraction process. Originality/value This paper focuses on optimizing the extraction conditions to get the maximum yield of orevactaene and flavanoid pigments, using water as the extracting media. No literature is available on the optimization of the extraction process of Epicoccum nigrum pigments, to the best of the authors’ knowledge.


REAKTOR ◽  
2020 ◽  
Vol 20 (1) ◽  
pp. 1-9
Author(s):  
Tutuk Djoko Kusworo ◽  
Bayu Aji Pratama ◽  
Dhea Putri Safira

The need for fuel oil continues to increase in line with the increasing number of human populations and the growth rate of dependence on fuel oil. Bio-oil is a condensed-liquid mixture that results from the thermal derivation of biomass containing hemicellulose, lignin, and cellulose. This research developed an optimization of the operation condition of bio-oil from empty palm fruit bunches (OPEFB) using a modified pyrolysis reactor. The temperature and mass of empty palm fruit bunches were the two parameters considered in this study. Optimization was carried out on process parameters using the surface response methodology (RSM) and variance analysis (ANOVA). The significance of the different parameters and the effect of the relationship between parameters on the bio-oil yield is determined using a full factorial central composite design. The optimal operation condition of pyrolysis was found to be 570.71 oC, and the mass of empty palm fruit bunch 420.71 gr. Predictions from the optimum variable of operating conditions produce a bio-oil yield of 5.58%. The actual bio-oil yield on the optimum condition that was be validated is 5.6 %. The chemical composition of bio-oil obtained was evaluated by GCMS to ensure its characterization as a fuel.Keywords: Empty palm fruit bunches, Bio-oil, Pyrolysis, Response Surface Methodology, Optimization


2014 ◽  
Vol 875-877 ◽  
pp. 1637-1641
Author(s):  
Arrisa Sopajarn ◽  
Chayanoot Sangwichien

The purpose of this work is to develop a pretreatment process of lingo-cellulosic ethanol production from narrow leaves cattail (Typha angustifolia) by using alkali catalysis with the response surface methodology (RSM) as a central composite design (CCD). The first step, LiOH, NaOH, and KOH were used as catalytic alkali for preliminary test. Second, the suitable alkali from first step was selected to optimize of pretreatment condition of three independent variables (alkali concentration, temperature, and residence time) that varies at CCD five codes (-2, -1, 0, 1, 2). Sodium hydroxide (NaOH) is the proper alkali because it could increase cellulose more than KOH and nearby LiOH while it is cheapest. RSM result shows the optimized pretreatment condition based on cellulose increased which obtained from this study that is NaOH 5 % w/v at 100 °C and residence time for 120 min. Beside, this condition was analyzed using an ANOVA with a second order polynomial equation after eliminated non-significant terms. At the optimized conditions, cellulose increased, hemicellulose decreased and weight recovery were achieved 77.81%, 80.59, and 41.65%, respectively. Moreover, the model was reasonable to predict the response of strength with less than 5% error.


2014 ◽  
Vol 97 (1) ◽  
pp. 3-11 ◽  
Author(s):  
Heshmatollah Ebrahimi-Najafabadi ◽  
Riccardo Leardi ◽  
Mehdi Jalali-Heravi

Abstract This paper reviews the main concepts of experimental design applicable to the optimization of analytical chemistry techniques. The critical steps and tools for screening, including Plackett-Burman, factorial and fractional factorial designs, and response surface methodology such as central composite, Box-Behnken, and Doehlert designs, are discussed. Some useful routines are also presented for performing the procedures.


2017 ◽  
Vol 76 (10) ◽  
pp. 2593-2602 ◽  
Author(s):  
Vahid Alimohammadi ◽  
Mehdi Sedighi ◽  
Ehsan Jabbari

Abstract This paper reports a facile method for removal of sulfate from wastewater by magnetic multi-walled carbon nanotubes (MMWCNTs). Multi-walled carbon nanotubes and MMWCNTs were characterized by X-ray diffraction, Raman, transmission electron microscopy, Fourier transform infrared spectroscopy, and vibrating sample magnetometry. The results of the analysis indicated that MMWCNTs were synthesized successfully. The MMWCNTs can be easily manipulated in a magnetic field for the desired separation, leading to the removal of sulfate from wastewater. Response surface methodology (RSM) coupled with central composite design was applied to evaluate the effects of D/C (adsorbent dosage per initial concentration of pollutant (mgadsorbent/(mg/l)initial)) and pH on sulfate removal (%). Using RSM methodology, a quadratic polynomial equation was obtained, for removal of sulfate, by multiple regression analysis. The optimum combination for maximum sulfate removal of 93.28% was pH = 5.96 and D/C = 24.35. The experimental data were evaluated by the Langmuir and Freundlich adsorption models. The adsorption capacity of sulfate in the studied concentration range was 56.94 (mg/g). It was found out that the MMWCNTs could be considered as a promising adsorbent for the removal of sulfate from wastewater.


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