scholarly journals Genetic algorithm-based heat transfer enhancement technique of a protruded micro-channel

2019 ◽  
Vol 23 (Suppl. 3) ◽  
pp. 727-735
Author(s):  
Ke Yang ◽  
Zhaoli Zheng ◽  
Di Zhang

As an innovative type of passive flow control structure, the protrusion exhibits great potential for heat transfer enhancement. In this paper, genetic algorithm is used for the dimensional optimization of a protruded micro-channel. The protruded micro-channel is studied at four mass-flow rates. In all the cases, thermal performance is selected as the objective function that represents both heat transfer and flow friction. The radius of the protrusion and the distance are selected as the two optimized parameters, and their ranges are decided by physical topologies. The objective function thermal performance is calculated by an auto-CFD batch program. The results shows that there are two peaks of thermal performance values when R and ? change in the cases with flow rates equaling 4 ? 10?5 kg/s and 6 ? 10?5 kg/s, while at the other two flow rates, the thermal performance values increase monotonously. The global optimal solutions for the four flow rates and two local optimal solutions are given in this research, and it is helpful to choose the best design variables to achieve the highest thermal performance. It also can be found that at all the different flow rates, the optimized shape of micro-channel has the same point that (R-?) is nearly 45 ?m in the studied ranges of optimized parameters.

Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e/Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P/e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright

An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can increase the overall thermal performance of the channel. This experimental investigation measures detailed Nusselt number ratio distributions obtained from an array of V-shaped dimples (δ/D = 0.30). Although the V-shaped dimple array is derived from a traditional hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern. The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR = 3:1) is lined with V-shaped dimples. The channel Reynolds number ranges from 10,000–40,000. Detailed Nusselt number ratios are obtained using both a transient liquid crystal technique and a newly developed transient temperature sensitive paint (TSP) technique. Therefore, the TSP technique is not only validated against a baseline geometry (smooth channel), but it is also validated against a more established technique. Measurements indicate that the proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However, as the Reynolds number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled and V-shaped rib induced secondary flows). This additional enhancement is obtained with only a marginal increase in the pressure drop. Therefore, as the Reynolds number within the channel increases, the thermal performance also increases. While this trend has been confirmed with both the transient TSP and liquid crystal techniques, TSP is shown to have limited capabilities when acquiring highly resolved detailed heat transfer coefficient distributions.


Author(s):  
I-Lun Chen ◽  
Izzet Sahin ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Robert Krewinkel

Abstract The thermal performance of two V-type rib configurations is measured in a rotating, two-pass cooling channel. Modeling modern, high pressure, turbine blades, the cross-section of the cooling channel varies from the first pass to the second pass. The coolant travels radially outward in the rectangular first pass with an aspect ratio of 4:1. Near the tip region, the coolant turns 180°, and travels radially inward in a 2:1 rectangular channel. The serpentine passage is positioned such that both the first and second passes are oriented 90° to the direction of rotation. The leading and trailing surfaces of both the first and second pass of the channel are roughened with V-type rib turbulators. The thermal performance of two V-type configurations is measured in this two-pass channel. The first V-shaped configuration is similar to a traditional V-shaped turbulator with a narrow gap at the apex of the V. The configuration is modified by off-setting one leg of the V to create a staggered discrete, V-shaped configuration. The ribs are oriented 45° relative to the streamwise coolant direction. In both passes, the rib spacing is P/e = 10 and the rib height – to – channel height is e/H = 0.16. The heat transfer enhancement and frictional losses are measured for both rib configurations with varying Reynolds and rotation numbers. The Reynolds number varies from 10,000 to 45,000 in the AR = 4:1 first pass; this corresponds to 16,000 to 73,500 in the AR = 2:1 second pass. Considering the effect of rotation, the rotational speed of the channel varies from 0–400 rpm with maximum rotation numbers of 0.39 and 0.16 in the first and second passes, respectively. The heat transfer enhancement on both the leading and trailing surfaces of the first pass of the 45° V-shaped channel is slightly reduced with rotation. In the second pass, the heat transfer increases on the leading surface while it decreases on the trailing surface. The 45° staggered, discrete V-shaped ribs provide increased heat transfer and thermal performance compared to the traditional V-shaped and standard, 45° angled rib turbulators.


2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


2015 ◽  
Vol 19 (6) ◽  
pp. 2039-2048 ◽  
Author(s):  
Hafiz Ali ◽  
Muhammad Azhar ◽  
Musab Saleem ◽  
Qazi Saeed ◽  
Ahmed Saieed

The focus of this research paper is on the application of water based MgO nanofluids for thermal management of a car radiator. Nanofluids of different volumetric concentrations (i.e. 0.06%, 0.09% and 0.12%) were prepared and then experimentally tested for their heat transfer performance in a car radiator. All concentrations showed enhancement in heat transfer compared to the pure base fluid. A peak heat transfer enhancement of 31% was obtained at 0.12 % volumetric concentration of MgO in basefluid. The fluid flow rate was kept in a range of 8-16 liter per minute. Lower flow rates resulted in greater heat transfer rates as compared to heat transfer rates at higher flow rates for the same volumetric concentration. Heat transfer rates were found weakly dependent on the inlet fluid temperature. An increase of 8?C in inlet temperature showed only a 6% increase in heat transfer rate.


Author(s):  
Emad Y. Tanbour ◽  
Ramin K. Rahmani

Enhancement of the natural and forced convection heat transfer has been the subject of numerous academic and industrial studies. Air blenders, mechanical agitators, and static mixers have been developed to increase the forced convection heat transfer rate in compressible and incompressible flows. Stationary inserts can be efficiently employed as heat transfer enhancement devices in the natural convection systems. Generally, a stationary heat transfer enhancement insert consists of a number of equal motionless segments, placed inside of a pipe in order to control flowing fluid streams. These devices have low maintenance and operating costs, low space requirements and no moving parts. A range of designs exists for a wide range of specific applications. The shape of the elements determines the character of the fluid motion and thus determines thermal effectiveness of the insert. There are several key parameters that may be considered in the design procedure of a heat transfer enhancement insert, which lead to significant differences in the performance of various designs. An ideal insert, for natural conventional heat transfer in compressible flow applications, provides a higher rate of heat transfer and a thermally homogenous fluid with minimized pressure drop and required space. To choose an insert for a given application or in order to design a new insert, besides experimentation, it is possible to use Computational Fluid Dynamics to study the insert performance. This paper presents the outcomes of the numerical studies on industrial stationary heat transfer enhancement inserts and illustrates how a heat transfer enhancement insert can improve the heat transfer in buoyancy driven compressible flows. Using different measuring tools, thermal performance of two different inserts (twisted and helix) are studied. It is shown that the helix design leads to a higher rate of heat transfer, while causes a lower pressure drop in the flowfield, suggesting the insert effectiveness is higher for the helix design, compared to a twisted plate.


Author(s):  
Jibing Lan ◽  
Yonghui Xie ◽  
Di Zhang

Rib turbulators can enhance the heat transfer successfully, but in most cases this is associated with large pressure loss penalties. Recently, dimple techniques become an attractive method for gas turbine blade internal cooling because dimples enhance heat transfer with low pressure penalty. In the present paper, a compound heat transfer enhancement technique, heat transfer enhancement in rectangular channel (Aspect ratio = 4) with the combination of ribs, dimples and protrusions, are investigated. The calculations are conducted on five different channel configurations. Case 1 which is the baseline configuration is a rectangular channel with rectangular ribs (e/Dh = 0.078, P/e = 10). In case 2, one row of dimples are placed between two ribs. In case 3, instead of dimples, one row of protrusions are placed between two ribs. In case 4, three rows of dimples are place between two ribs. Case 5 places three rows of protrusions between two ribs instead of dimples. The present paper focuses on Reynolds numbers (based on the channel hydraulic diameter) ranging from 10000 to 60000. In all configurations, the non-dimensional dimple/protrusion depths are 0.2. The results show that the rib+dimple cases provide minor increase in Nu/Nu0, f/f0 and thermal performance. Within the Reynolds number range studied, the Nu/Nu0 values of the three row rib+protrusion case is 17% ∼ 7% higher than that of the baseline case, and the decrease in f/f0 is about 10%. The thermal performance of the three row rib+protrusion case is about 16% higher than that of the baseline case. The Nu/Nu0 values of the one row rib+protrusion case is about 9% higher than that of the baseline case, and the decrease in f/f0 is about 12%. The thermal performance of the one row rib+protrusion case is about 14% higher than that of the baseline case. It can be concluded that rib+protrusion technique in rectangular channel has the potential to provide heat transfer enhancement with low pressure penalty.


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