scholarly journals Performance and Emission Modelling and Simulation of Marine Diesel Engines using Publicly Available Engine Data

2021 ◽  
Vol 28 (4) ◽  
pp. 63-87
Author(s):  
Mohammad Hossein Ghaemi

Abstract To analyse the behaviour of marine diesel engines in unsteady states for different purposes, for example to determine the fuel consumption or emissions level, to adjust the control strategy, to manage the maintenance, etc., a goal-based mathematical model that can be easily implemented for simulation is necessary. Such a model usually requires a wide range of operating data, measured on a test stand. This is a time-consuming process with high costs and the relevant data are not available publicly for a selected engine. The present paper delivers a rapid and relatively simple method for preparing a simulation model of a given marine diesel engine, based only on the widely available data in the project guides indicated for steady state conditions. After establishing the framework of the mathematical model, it describes how the parameters of the model can be adjusted for the simulation model and how the results can be verified as well. Conceptually, this is a trial and error method, but the presented case example makes clear how the parameters can be selected to reduce the number of trials and quickly determine the model parameters. The necessary descriptions are given through a case study, which is the MAN-B&W 8S65ME-C8 marine diesel engine. The engine is assumed to be connected to a constant pitch propeller. The presented mathematical model is a mean-value zero-dimensional type with seven state variables. The other variables of the engine are determined based on the state independent variables and the input value, which is the fuel rate. The paper can be used as a guideline to prepare a convenient mathematical model for simulation, with the minimum publicly available data.

Author(s):  
A.V. Golenishev ◽  
A.V. Nadezkin ◽  
M.E. Starchenko

Рассматриваются подходы по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующие переход объекта диагностирования судового крейцкопфного дизеля из одного технического состояния в другое. Показано, что существующие методики не учитывают индивидуальные особенности и техническое состояние деталей цилиндропоршневой группы. Предложено для решения задачи их трибодиагностики использовать разработанную имитационную модель, позволяющую провести моделирование процесса изнашивания цилиндровой втулки и поршневых колец судового дизеля и на основании полученных расчетов определить концентрацию продуктов износа поступивших в отработанное цилиндровое масло при различной скорости изнашивания трущихся деталей. Данные о фактической концентрации продуктов износа в отработанном цилиндровом масле в дальнейшем соотносятся с результатами моделирования, что позволяет оценить техническое состояние деталей цилиндропоршневой группы двигателя. Представлены результаты моделирования по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующее переход судового дизеля из исправного в несправное техническое состояние. Даны практические рекомендации по выбору пороговых значений содержания продуктов износа в отработанном цилиндровом масле для различных типов судовых крейцкопфных дизелей и условий их эксплуатации.The article examines approaches to determine the threshold values of the concentration of wear debris in used cylinder oil that characterize the transition of a ship crosshead diesel engine unit under test from one technical condition to another. It is shown that the existing methods do not take into account the individual characteristics and technical condition of the parts of the cylinder-piston group. To solve the problem of tribodiagnostics, it is proposed to use the developed simulation model, which allows modeling the wear process of the cylinder bushing and piston rings of a marine diesel engine and, based on the obtained results, determining the concentration of wear products issued in the used cylinder oil at different wear rates of the moving parts. The data on the actual concentration of wear products in the used cylinder oil are subsequently correlated with the simulation model results, which makes it possible to evaluate the technical condition of the parts of the engine cylinder-piston group. The article presents the results of modeling of threshold values determination of the concentration of wear products in used cylinder oil, that measure the transition of a marine diesel engine from a working condition to a malfunctioning technical condition. Practical recommendations are given on choosing threshold values for the concentration of wear products in used cylinder oil for various types of marine crosshead diesel engines and their operating conditions.


Author(s):  
X Tauzia ◽  
J F Hetet ◽  
P Chesse ◽  
G Crosshans ◽  
L Mouillard

The sequential turbocharging technique described in this paper leads to an improvement in the operations of highly rated diesel engines, in particular at part loads (better air admission). However, transient phases such as a switch from one turbocharger to two turbochargers can be difficult, mainly because of the inertia of the turbochargers. In order to simulate the dynamics of turbocharged diesel engines, the SELENDIA software has been extended. When applied to two different engines (12 and 16 cylinders), the program shows good agreement with the experimental data. Moreover, the compressor surge has been investigated during faulty switch processes. The software has then been used for predictive studies to evaluate the possibility of adapting sequential turbocharging to a 20-cylinder engine and to calibrate the optimum switching conditions (air and gas valve opening timing).


Author(s):  
Б.И. Руднев ◽  
О.В. Повалихина

Температура пламени и степень черноты определяют его собственное излучение. Однако оценка указанных параметров на стадии проектирования судовых дизелей представляет собой трудную и еще пока нерешенную проблему. Последнее обусловливается сложностью достоверного математического моделирования процесса сгорания топлива в дизельных двигателях и весьма высокой стоимостью экспериментальных исследований в этой области. Целью данной статьи является разработка расчетно-экспериментального метода определения параметров излучения пламени в камере сгорания судового дизеля 6 ЧН 24/36. Показано, что оценка величины температуры пламени в камере сгорания в функции угла поворота коленчатого вала может быть выполнена по температуре газов, найденной из экспериментальной или расчетной индикаторной диаграммы и специального параметра. Последний определяется на основании зависимости, полученной путем обобщения экспериментальных данных по измерениям температуры пламени на ряде дизельных двигателей. Представлены результаты по температуре пламени для судового дизеля 6 ЧН 24/36, полученные с использованием разработанного расчетно-экспериментального метода. Установлено, что с ростом нагрузки температура пламени возрастает. При этом в диапазоне изменения нагрузки дизеля от 50% до 100% от номинальной мощности увеличение температуры пламени примерно в два раза превышает увеличение температуры газов. Использование полученных результатов для оценки собственных потоков излучения пламени в камере сгорания судового дизеля 6 ЧН 24/36 и сопоставление их с известными экспериментальными данными показало сходимость в пределах 10 – 15%. The flame temperature and radiating power are determined with its own radiation. However, the assessment of these parameters at the design stage of marine diesel engines is a complicated and still unsolved problem. The latter is due to the complexity of reliable mathematical modeling of the fuel combustion process in diesel engines and the very high cost of experimental research in this area. The purpose of this article is to develop a computational and experimental method for determining the parameters of flame radiation in the combustion chamber of marine diesel engine 6 ChN 24/36. It is shown that the estimation of the value of flame temperature in the combustion chamber as a function of the crankshaft rotation angle can be performed using the gas temperature found from the experimental or calculated indicator diagram and a special parameter. The latter is determined on the basis of the dependence obtained by generalizing experimental data of the flame temperature measurements at a number of diesel engines. The results on the flame temperature for marine diesel engine 6 ChN 24/36, obtained using the developed computational and experimental method, are presented. It has been found that the flame temperature increases with increasing load. At the same time, in the range of diesel load variation from 50% to 100% of the nominal power, an increase in the flame temperature is approximately twice more than an increase in the gas temperature. The use of the results obtained to assess the intrinsic fluxes of flame radiation in the combustion chamber of marine diesel engine 6 ChN 24/36 and their comparison with the known experimental data showed the convergence within 10 - 15%.


2021 ◽  
Author(s):  
Marcin Zacharewicz ◽  
Tomasz Kniaziewicz

The paper presents the results of model and empirical tests conducted for a marine diesel engine fueled by a blend of n-butanol and diesel oil. The research were aimed at assessing the usefulness of the proprietary diesel engine model in conducting research on marine engines powered by alternative fuels to fossil fuels. The authors defined the measures of adequacy. On their basis, they assessed the adequacy of the mathematical model used. The analysis of the results of the conducted research showed that the developed mathematical model is sufficiently adequate. Therefore, both the mathematical model and the computer program based on it will be used in further work on supplying marine engines with mixtures of diesel oil and biocomponents.


Author(s):  
Hechun Wang ◽  
Xiannan Li ◽  
Yinyan Wang ◽  
Hailin Li

Marine diesel engines usually operate on a highly boosted intake pressure. The reciprocating feature of diesel engines and the continuous flow operation characteristics of the turbocharger (TC) make the matching between the turbocharger and diesel engine very challenging. Sequential turbocharging (STC) technology is recognized as an effective approach in improving the fuel economy and exhaust emissions especially at low speed and high torque when a single stage turbocharger is not able to boost the intake air to the pressure needed. The application of STC technology also extends engine operation toward a wider range than that using a single-stage turbocharger. This research experimentally investigated the potential of a STC system in improving the performance of a TBD234V12 model marine diesel engine originally designed to operate on a single-stage turbocharger. The STC system examined consisted of a small (S) turbocharger and a large (L) turbocharger which were installed in parallel. Such a system can operate on three boosting modes noted as 1TC-S, 1TC-L and 2TC. A rule-based control algorithm was developed to smoothly switch the STC operation mode using engine speed and load as references. The potential of the STC system in improving the performance of this engine was experimentally examined over a wide range of engine speed and load. When operated at the standard propeller propulsion cycle, the application of the STC system reduced the brake specific fuel consumption (BSFC) by 3.12% averagely. The average of the exhaust temperature before turbine was decreased by 50°C. The soot and oxides of nitrogen (NOx) emissions were reduced respectively. The examination of the engine performance over an entire engine speed and torque range demonstrated the super performance of the STC system in extending the engine operation toward the high torque at low speed (900 to 1200 RPM) while further improving the fuel economy as expected. The engine maximum torque at 900 rpm was increased from 1680Nm to 2361 Nm (40.5%). The average BSFC over entire working area was improved by 7.4%. The BSFC at low load and high torque was significantly decreased. The application of the STC system also decreased the average NOx emissions by 31.5% when examined on the propeller propulsion cycle.


2015 ◽  
Vol 799-800 ◽  
pp. 870-875
Author(s):  
Sunarsih ◽  
Izzuddin Nur ◽  
Agoes Priyanto

As the vessel operates in the rough open seas, a marine diesel engine simulator which engine rotation is controlled to transmit through propeller shaft is a new methodology for the self-propulsion tests to track the fuel saving in a real time. Considering the circumstance, this paper presents the real time of marine diesel engine simulator system to track the real performance of a ship through computer-simulated model. A mathematical model of marine diesel engine and the propeller are used in the simulation to estimate fuel rate, engine rotating speed, thrust and torque of the propeller thus achieve the target vessel’s speed. The input and output are real time control system of fuel saving rate and propeller rotating speed representing the marine diesel engine characteristics. The self-propulsion test simulation results in calm water [7] were compared to validate the present marine diesel engine simulator. The present simulator then was used to evaluate the fuel saving by employing a new mathematical model of turbocharged marine diesel engine and was applied to a full scale target vessel. The control system developed will be beneficial for users as to analyze different condition of vessel’s speed to obtain better characteristics and hence optimize the fuel saving rate.


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