scholarly journals A study on the crater wear of cermet tools. Wear mechanism at high speed cutting.

1986 ◽  
Vol 52 (1) ◽  
pp. 93-99
Author(s):  
Ei-ichi SENTOKU ◽  
Yoshio FUJIMURA ◽  
Hiroshi KAWABATA
Keyword(s):  
Wear Mechanism ◽  
High Speed ◽  
Crater Wear ◽  
High Speed Cutting ◽  
Tools Wear

scholarly journals Crater wear mechanism of TiAlN coatings during high-speed metal turning

Wear ◽  
2021 ◽  
pp. 204016
Author(s):  
Maiara Moreno ◽  
Jon M. Andersson ◽  
Robert Boyd ◽  
Mats P. Johansson-Jöesaar ◽  
Lars J.S. Johnson ◽  
...  
Keyword(s):  
Wear Mechanism ◽  
High Speed ◽  
Crater Wear

scholarly journals The Performance of Polycrystalline Diamond (PCD) Tools Machined by Abrasive Grinding and Electrical Discharge Grinding (EDG) in High-Speed Turning

2021 ◽  
Vol 5 (2) ◽  
pp. 34
Author(s):  
Guangxian Li ◽  
Ge Wu ◽  
Wencheng Pan ◽  
Rizwan Abdul Rahman Rashid ◽  
Suresh Palanisamy ◽  
...  
Keyword(s):  
Electrical Discharge ◽  
High Speed ◽  
Flank Wear ◽  
Polycrystalline Diamond ◽  
Machining Efficiency ◽  
Crater Wear ◽  
Wear Process ◽  
High Speed Turning ◽  
Tools Wear ◽  
Pcd Tools

Polycrystalline diamond (PCD) tools are widely used in industry due to their outstanding physical properties. However, the ultra-high hardness of PCD significantly limits the machining efficiency of conventional abrasive grinding processes, which are utilized to manufacture PCD tools. In contrast, electrical discharge grinding (EDG) has significantly higher machining efficiency because of its unique material removal mechanism. In this study, the quality and performance of PCD tools machined by abrasive grinding and EDG were investigated. The performance of cutting tools consisted of different PCD materials was tested by high-speed turning of titanium alloy Ti6Al4V. Flank wear and crater wear were investigated by analyzing the worn profile, micro morphology, chemical decomposition, and cutting forces. The results showed that an adhesive-abrasive process dominated the processes of flank wear and crater wear. Tool material loss in the wear process was caused by the development of thermal cracks. The development of PCD tools’ wear made of small-sized diamond grains was a steady adhesion-abrasion process without any catastrophic damage. In contrast, a large-scale fracture happened in the wear process of PCD tools made of large-sized diamond grains. Adhesive wear was more severe on the PCD tools machined by EDG.

Study of PCBN Cutting Tools Wear in High Speed Cutting Hardened Steel GCr15

2010 ◽  
Vol 431-432 ◽  
pp. 245-248
Author(s):  
Yu Wang ◽  
Yuan Sheng Zhai ◽  
Fu Gang Yan ◽  
Xian Li Liu
Keyword(s):  
Wear Mechanisms ◽  
High Speed ◽  
Cutting Tools ◽  
Cutting Parameters ◽  
Hardened Steel ◽  
Structure Design ◽  
High Speed Cutting ◽  
Use Efficiency ◽  
Tools Wear ◽  
Research Stage

PCBN cutting tools is in high speed, high temperature and high pressure environment when high speed precision hard cutting hardened steel. Shear extrusion and slip effect in high speed cutting, cutting tools wear mechanisms are different from common cutting, even cutting tools wear mechanisms in high speed is in research stage at present. In this paper, coated PCBN cutting tools wear mechanisms in high speed cutting(v＝200~600m/min) GCr15 (HRC62-64) is studied, it is helpful to obtain cutting tools structure design, cutting parameters and improve cutting tools use efficiency.

Research on the Wear Process of High Speed Cutting Ni-Based Superalloy

2014 ◽  
Vol 800-801 ◽  
pp. 102-106
Author(s):  
Jun Zhou ◽  
Ming Pu Liu ◽  
Hong Qi Sun
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Cutting Force ◽  
Wear Mechanism ◽  
High Speed ◽  
Cutting Tool ◽  
Cutting Temperature ◽  
Wear Process ◽  
High Speed Cutting ◽  
Cutting Tool Wear

As the main method of high efficiency cutting Ni-based superalloy, high-speed cutting can not but intensify the cutting-tool wear for the high cutting force and cutting temperature. So, it is very necessary to study the process of cutting-tool wear and wear mechanism, especially, the effect of cutting-tool wear on the cutting force, cutting temperature and surface roughness of machined workpiece. In this paper, investigation of tool wear in high-speed cutting is proposed, the PCDTiAlN carbide insert is used in the experiment, the cutting-tool wear and the corresponding cutting force, cutting temperature and surface roughness of machined workpiece is detected. It indicates that the cutting force, cutting temperature and surface roughness of machined workpiece is changed corresponding the cutting-tool wear,the wear process of coated tool include the coated material wears and base material wears,the wear mechanism is complex. Key word: superalloy, high-speed cutting, tool wear, wear form ; .

RANCANG BANGUN MESIN PEMOTONG RUMPUT TENAGA SURYA UNTUK NAVIGASI

2015 ◽  
Vol 1 (1) ◽  
pp. 5-16
Author(s):  
John Ohoiwutun
Keyword(s):  
High Speed ◽  
Solar Power ◽  
Human Life ◽  
Operating Cost ◽  
Fuel Oil ◽  
Kinematics And Dynamics ◽  
Control Input ◽  
High Speed Cutting ◽  
Lawn Mower ◽  
Coal Fuel

Utilization of conventional energy sources such as coal, fuel oil, natural gas and others on the one hand has a low operating cost, but on the other side of the barriers is the greater source of diminishing returns and, more importantly, the emergence of environmental pollution problems dangerous to human life. This study aims to formulate the kinematics and dynamics to determine the movement of Solar Power Mower. In this study, using solar power as an energy source to charge the battery which then runs the robot. Design and research was conducted in the Department of Mechanical Workshop Faculty of Engineering, University of Hasanuddin of Gowa. Control system used is a manual system using radio wave transmitter and receiver which in turn drive the robot in the direction intended. Experimental results showed that treatment with three variations of the speed of 6.63 m / s, 8.84 m / s and 15.89 m / sec then obtained the best results occur in grass cutting 15.89 sec and high-speed cutting grass 5 cm. Formulation of kinematics and dynamics for lawn mowers, there are 2 control input variables, x and y ̇ ̇ 3 to control the output variables x, y and θ so that there is one variable redudant. Keywords: mobile robots, lawn mower, solar power

Recent Patents on the Angular Contact Ball Bearing of High-Speed Motorized Spindle

2020 ◽  
Vol 13 ◽  
Author(s):  
Yudong Bao ◽  
Linkai Wu ◽  
Yanling Zhao ◽  
Chengyi Pan
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Rapid Development ◽  
Ceramic Materials ◽  
Development Trend ◽  
Numerical Control ◽  
Angular Contact Ball Bearing ◽  
Practical Applications ◽  
High Speed Cutting ◽  
Advantages And Disadvantages

Background:: Angular contact ball bearings are the most popular bearing type used in the high speed spindle for machining centers, The performance of the bearing directly affects the machining efficiency of the machine tool, Obtaining a higher value is the direction of its research and development. Objective:: By analyzing the research achievements and patents of electric spindle angular contact bearings, summarizing the development trend provides a reference for the development of electric spindle bearings. Methods:: Through the analysis of the relevant technology of the electric spindle angular contact ball bearing, the advantages and disadvantages of the angular contact ball bearing are introduced, and the research results are combined with the patent analysis. Results:: With the rapid development of high-speed cutting and numerical control technology and the needs of practical applications, the spindle requires higher and higher speeds for bearings. In order to meet the requirements of use, it is necessary to improve the bearing performance by optimizing the structure size and improving the lubrication conditions. Meanwhile, reasonable processing and assembly methods will also have a beneficial effect on bearing performance. Conclusion:: With the continuous deepening of bearing technology research and the use of new structures and ceramic materials has made the bearing's limit speed repeatedly reach new highs. The future development trend of high-speed bearings for electric spindles is environmental protection, intelligence, high speed, high precision and long life.

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