An experimental investigation into the effects turbulator profile and spacing have on heat transfer coefficients and friction factors in small cooled turbine airfoils

Author(s):  
M. TASLIM ◽  
S. SPRING
1984 ◽  
Vol 106 (1) ◽  
pp. 55-63 ◽  
Author(s):  
P. Souza Mendes ◽  
E. M. Sparrow

A comprehensive experimental study was performed to determine entrance region and fully developed heat transfer coefficients, pressure distributions and friction factors, and patterns of fluid flow in periodically converging and diverging tubes. The investigated tubes consisted of a succession of alternately converging and diverging conical sections (i.e., modules) placed end to end. Systematic variations were made in the Reynolds number, the taper angle of the converging and diverging modules, and the module aspect ratio. Flow visualizations were performed using the oil-lampblack technique. A performance analysis comparing periodic tubes and conventional straight tubes was made using the experimentally determined heat transfer coefficients and friction factors as input. For equal mass flow rate and equal transfer surface area, there are large enhancements of the heat transfer coefficient for periodic tubes, with accompanying large pressure drops. For equal pumping power and equal transfer surface area, enhancements in the 30–60 percent range were encountered. These findings indicate that periodic converging-diverging tubes possess favorable enhancement characteristics.


Author(s):  
Nirm V. Nirmalan ◽  
Ronald S. Bunker ◽  
Carl R. Hedlung

A new method has been developed and demonstrated for the non-destructive, quantitative assessment of internal heat transfer coefficient distributions of cooled metallic turbine airfoils. The technique employs the acquisition of full-surface external surface temperature data in response to a thermal transient induced by internal heating/cooling, in conjunction with knowledge of the part wall thickness and geometry, material properties, and internal fluid temperatures. An imaging Infrared camera system is used to record the complete time history of the external surface temperature response during a transient initiated by the introduction of a convecting fluid through the cooling circuit of the part. The transient data obtained is combined with the cooling fluid network model to provide the boundary conditions for a finite element model representing the complete part geometry. A simple 1D lumped thermal capacitance model for each local wall position is used to provide a first estimate of the internal surface heat transfer coefficient distribution. A 3D inverse transient conduction model of the part is then executed with updated internal heat transfer coefficients until convergence is reached with the experimentally measured external wall temperatures as a function of time. This new technique makes possible the accurate quantification of full-surface internal heat transfer coefficient distributions for prototype and production metallic airfoils in a totally non-destructive and non-intrusive manner. The technique is equally applicable to other material types and other cooled/heated components.


2013 ◽  
Vol 135 (7) ◽  
Author(s):  
Mehmed Rafet Özdemir ◽  
Ali Koşar

The pressure drop and heat transfer due to the flow of de-ionized water at high mass fluxes in microtubes of ∼ 254 μm and ∼ 685 μm inner diameters is investigated in the laminar, transition and the turbulent flow regimes. The flow is hydrodynamically fully developed and thermally developing. The experimental friction factors and heat transfer coefficients are respectively predicted to within ±20% and ±30% by existing open literature correlations. Higher single phase heat transfer coefficients were obtained with increasing mass fluxes, which is motivating to operate at high mass fluxes and under thermally developing flow conditions. The transition to turbulent flow and friction factors for both laminar and turbulent conditions were found to be in agreement with existing theory. A reasonable agreement was present between experimental results and theoretical predictions recommended for convective heat transfer in thermally developing flows.


Author(s):  
Ronald S. Bunker ◽  
Sarah J. Osgood

An experimental study has been performed to investigate the convective heat transfer coefficients and friction factors present in square cooling passages with non-normal, or leaned turbulators. The standard form of turbulated channels used in virtually all turbine vanes and blades is that of nearly square turbulators, or rib rougheners, cast in an orthogonal orientation to the channel surface. While turbulators may be oriented at an angle to the bulk flow direction, the projection of the turbulator is still normal to the cast surface. Non-orthogonal lean angle presents an additional variable which may be used to improve or optimize performance, a factor hitherto not investigated. The present study has performed a series of experiments measuring both detailed heat transfer coefficient distributions and friction factors within a square channel with flow Reynolds numbers up to 400,000. Turbulator lean angles of 45, 22.5, 0, −22.5, and −45-degrees to the surface normal have been tested with a turbulator configuration of 45-degree orientation to the bulk flow, pitch-to-height ratio of 10, and height-to-hydraulic diameter ratio of 0.1. Results show up to a 20% reduction in heat transfer capability, and as much as 30% increase in friction factor. The local distributions of heat transfer are also more variable with lean angle. The conclusion is made that normal turbulators provide the best overall performance.


2014 ◽  
Vol 136 (7) ◽  
Author(s):  
Alexandros Terzis ◽  
Guillaume Wagner ◽  
Jens von Wolfersdorf ◽  
Peter Ott ◽  
Bernhard Weigand

This study examines experimentally the cooling performance of narrow impingement channels as could be cast-in in modern turbine airfoils. Full surface heat transfer coefficients are evaluated for the target plate and the sidewalls of the channels using the transient liquid crystal technique. Several narrow impingement channel geometries, consisting of a single row of five cooling holes, have been investigated composing a test matrix of nine different models. The experimental data are analyzed by means of various post-processing procedures aiming to clarify and quantify the effect of cooling hole offset position from the channel centerline on the local and average heat transfer coefficients and over a range of Reynolds numbers (11,100–86,000). The results indicated a noticeable effect of the jet pattern on the distribution of convection coefficients as well as similarities with conventional multi-jet impingement cooling systems.


1998 ◽  
Vol 120 (3) ◽  
pp. 564-570 ◽  
Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring

A liquid crystal technique was used to measure heat transfer coefficients in twelve test sections with square and trapezoidal cross-sectional areas representing blade midchord cooling cavities in a modern gas turbine. Full-length ribs were configured on suction side as well as pressure side walls while half-length ribs were mounted on partition walls between adjacent cooling cavities. Ribs were in staggered arrangements with a nominal blockage ratio of 22 percent and an angle of attack to the mainstream flow, α, of 90 deg. Heat transfer measurements were performed on the roughened walls with full-length as well as half-length ribs. Nusselt numbers, friction factors, and thermal performances of all geometries are compared. The most important conclusion of this study is that the roughening of the partition walls enhances the heat transfer coefficients on those walls but, more importantly, enhances heat transfer coefficients on the primary walls considerably.


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