scholarly journals The Influence of Punch Profile Radius on Deep Drawing Process in Case of a Low Carbon Steel Cylindrical Cup

2018 ◽  
Vol 36 (10A) ◽  
Keyword(s):  
Carbon Steel ◽  
Deep Drawing ◽  
Low Carbon Steel ◽  
Drawing Process ◽  
Low Carbon ◽  
Deep Drawing Process ◽  
Cylindrical Cup

scholarly journals Simulation of Metal Flow to Investigate the Application of Antilock Brake Mechanic System in Deep Drawing Process of Cup

2013 ◽  
Vol 789 ◽  
pp. 367-372 ◽  
Author(s):  
Susila Candra ◽  
I. Made Londen Batan ◽  
Agus Sigit Pramono ◽  
Bambang Pramujati
Keyword(s):  
Deep Drawing ◽  
Metal Flow ◽  
Low Carbon Steel ◽  
Drawing Process ◽  
Low Carbon ◽  
Drawing Force ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Cylindrical Cup

This paper presents the importance of simulation of metal flow in deep drawing process which employs an antilock brake mechanic system. Controlling the force and friction of the blank holder is imperative to assure that the sheet metal is not locked on the blank holder, and hence it flows smoothly into the die. The simulation was developed based on the material displacement, deformation and deep drawing force on flange in the radial direction, that it is controlled by blank holder with antilock brake mechanic system. The force to blank holder was applied periodically and the magnitude of force was kept constant during simulation process. In this study, the mechanical properties of the material were choses such that they equivalent to those of low carbon steel with its thickness of 0.2 mm. The diameter and the depth of the cylindrical cup-shaped product were 40 mm and 10 mm, respectively. The simulation results showed that the application of antilock brake mechanic system improves the ability to control the material flow during the drawing process, although the maximum blank holder force of 13000 N was applied. The optimum condition was found when the drawing process was performed using blank holder force of 3500 N, deep drawing force of 7000 N, friction coefficient of 0.25 and speed of punch stroke of 0.84 mm/sec. This research demonstrated that an antilock brake mechanic system can be implemented effectively to prevent cracking in deep drawing process.

scholarly journals b EXPERIMENTAL AND FINITE ELEMENT ANALYSIS OF SQUARE DEEP DRAWING PROCESS FOR LAMINATED STEEL-BRASS SHEET METALS

2020 ◽  
Vol 20 (1) ◽  
pp. 12-24
Author(s):  
Hani Aziz Ameen
Keyword(s):  
Deep Drawing ◽  
Thickness Distribution ◽  
Low Carbon Steel ◽  
High Strength ◽  
Experimental Tests ◽  
Drawing Process ◽  
Low Carbon ◽  
Element Analysis ◽  
Blank Holder ◽  
Deep Drawing Process

In this paper, the drawability of two-layer (steel-brass) sheets to produce square cup, is investigated through numerical simulations, and experimental tests. Each material has its own benefits and drawbacks in terms of its physical, chemical and mechanical properties, so that the point of this investigation is taking the benefits of different materials, like (low density, high strength and resistibility of corrosion), at the same time and in a one part. ANSYS18 software is used to simulate the deep drawing process of laminated sheet. The deep drawing processes for square cup were carried out under various blank holder loads with different lubrication conditions (dry and lubricant) and with variable layer arrangement. The materials were low carbon steel st1008 and brass CuZn30 sheets with thickness of 0.5mm0and 0.58mm respectively. The thickness of laminated sheet blank was 1.1 mm and its diameter was 83 mm. The drawn cups with less imperfections and satisfactory thickness distribution were formed in this study. It is concluded the greatest thinning appear in the corner of the cup near the punch radius due to extreme stretching take place in this area. Experimental forming load, blank holder load, and thickness distribution are compared with simulation results. Good agreement between experimental and numerical is evident.

WEIRKOTE PLUS

Alloy Digest ◽  
1987 ◽  
Vol 36 (6) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Carbon Steel ◽  
Physical Properties ◽  
Deep Drawing ◽  
Sheet Steel ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Steel Corp ◽  
Coated Sheet

Abstract WEIRKOTE PLUS is a Galfan-coated sheet steel. The sheet is conventional low-carbon steel normally used for galvanized sheets and strip. This digest will concentrate on the characteristics and properties of the Galfan coating which is nominally a 95% zinc-5% aluminum alloy. The coating on Weirkote Plus is ideal for a variety of tough applications. It is excellent for products that require deep drawing and it combines extra corrosion resistance with superior formability. This datasheet provides information on composition and physical properties. It also includes information on corrosion resistance as well as forming, joining, and surface treatment. Filing Code: Zn-41. Producer or source: Weirton Steel Corp.

Deep Drawing Height Analysis of Rectangular Cup Drawing

2010 ◽  
Author(s):  
Francisco J. Colorado Alonso ◽  
Hugo I. Medelli´n Castillo ◽  
Pedro de J. Garci´a Zugasti ◽  
Dirk F. de Lange
Keyword(s):  
Deep Drawing ◽  
Theoretical Expression ◽  
Drawing Process ◽  
Trial And Error ◽  
Contact Conditions ◽  
Deep Drawing Process ◽  
The Past ◽  
Theoretical And Numerical Analysis ◽  
Cylindrical Cup ◽  
Cup Drawing

The deep drawing process is widely used in industry because it allows the production of parts with reduced weight and good mechanical properties. However, the deep drawing process of non-cylindrical shapes still relies on experimental and trial and error methods, leading to high costs and long development times. The deformation mechanism of non-cylindrical cup drawing is theoretically very complex because of the large elasto-plastic stress and strain, and contact conditions between the tools and the sheet metal involved. In particular, several attempts have been tried in the past to perform theoretical and numerical analysis of rectangular cups. This paper presents an analysis of the allowable deep drawing height (DDH) of rectangular cups. The aim of this paper is twofold: 1) to analyze and estimate the allowable DDH of rectangular parts using theoretical, numerical (FEM) and experimental methods, and 2) identify the theoretical expression that predicts with the highest accuracy the allowable DDH of rectangular parts. A new theoretical expression for predicting this DDH is also proposed. To perform the study FEM is used together with the experimental data from industrial parts. The results show the accuracy of each theoretical expression in predicting the allowable DDH of rectangular parts.

scholarly journals The Influence of the Angle of the Working Part of the Die on the High Speed Drawing Process of Low Carbon Steel Wires

2017 ◽  
Vol 62 (2) ◽  
pp. 483-487 ◽  
Author(s):  
M. Suliga ◽  
R. Wartacz ◽  
J. Michalczyk
Keyword(s):  
Mechanical Properties ◽  
Carbon Steel ◽  
Experimental Studies ◽  
Low Carbon Steel ◽  
Drawing Process ◽  
Low Carbon ◽  
Wire Rod ◽  
Steel Wires ◽  
Drawing Angle ◽  
The Impact

Abstract The paper contains the theoretical and experimental analysis of the impact of the drawing angle on the drawing process and the properties of low carbon steel wires. A multi-stage drawing wire rod with a diameter of 5.5 mm on a wire with a diameter of 1.0 mm has been carried out in two stages. The first one consisted of preliminary drawing wire rod for the wire with a diameter of 2.2 mm which was next subjected to the drawing process at a speed of 25 m/sec at the final wire with a diameter of 1.0 mm. The wires were drawn in conventional dies with drawing angle α = 3, 4, 5, 6, 7 degrees. For the wires drawn in respective variants, the investigation of the mechanical properties was performed and the amount of lubricant on the surface of steel wires was determined. Numerical analysis of the process of drawing in the Drawing 2D complemented the experimental studies. It has been shown that when drawing at high speeds, properly chosen the value of the angle of the working part of the die can improve the lubrication conditions and mechanical properties of steel wires.

Wire rod of boron-bearing low-carbon steel for direct deep drawing

Metallurgist ◽  
2004 ◽  
Vol 48 (11-12) ◽  
pp. 626-634 ◽  
Author(s):  
V. V. Parusov ◽  
A. B. Sychkov ◽  
M. A. Zhigarev ◽  
A. V. Perchatkin
Keyword(s):  
Carbon Steel ◽  
Deep Drawing ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Wire Rod
Sign in / Sign up

Export Citation Format

Share Document