scholarly journals УДОСКОНАЛЕННЯ ПРОЕКТУВАННЯ ТЕХНОЛОГІЧНОГО ПРОЦЕСУ ТОЧНОГО ОБ’ЄМНОГО ШТАМПУВАННЯ ВИДАВЛЮВАННЯМ НА ОСНОВІ РОЗВИТКУ ЕНЕРГЕТИЧНОГО МЕТОДУ БАЛАНСУ ПОТУЖНОСТЕЙ

2021 ◽  
Vol 152 (6) ◽  
pp. 9-18
Author(s):  
Н. С. Грудкіна ◽  
М. М. Кузнецов ◽  
В. В. Пашинський
Keyword(s):  
Energy Method ◽  
Extrusion Process ◽  
Complex Configuration ◽  
Cold Forging ◽  
Power Balance ◽  
Process Technology ◽  
Technology Design ◽  
Rational Use ◽  
Forging Process ◽  
Power Mode

Improvement of technology design in precision forging process based on development of energy method with power balance and development of recommendation with the rational use of systematized based on kinematic modules in complex configuration to make calculated schemes for power mode assessments and shaping of part in cold forging extrusion process with subsequent software implementation are considered. Methodology. Energy method of power balance is considered based on kinematic module method that will  be  systematized  the  results  of  investigation  for  expanding  in  cold  forging  extrusion  process  with  the definition of the power mode in deformation and features of semi-finished product shaping to make hollow and rod parts with flange such as sleeves and glasses. Results.  Development  results  of  recommendation  with  the  rational  use  of  systematized  based  on kinematic modules in complex configuration to make calculated schemes including with the ability to quickly take into account changes in the configuration of the tool have been determined. This made it possible to define the  several  factors  for  controlling  the  shaping  of  the  semi-finished  product  in  combined  and  sequential combined cold forging extrusion processes. Scientific novelty. Energy method of power balance is considered such as an effective method of preliminary analysis to determine the area of rational use in cold forging process based on process technology design to make complex parts. Practical  significance.  Software  product  development  with  extended  systematization  based  on kinematic modules, complex of calculation models in cold forging extrusion with power mode assessments and to  predict  shaping  of  part  and  defect  formation  such  as  dimple  defect  will  contribute  more  active implementation in the manufacturing industry for combined cold forging extrusion processes.

Some investigations on punch force in cold forging process by FE simulation

2021 ◽  
Author(s):  
Praveenkumar M. Petkar ◽  
V. N. Gaitonde ◽  
T. K. G. Raju
Keyword(s):  
Fe Simulation ◽  
Cold Forging ◽  
Punch Force ◽  
Forging Process

scholarly journals Multi-Stage Cold Forging Process for Manufacturing a High-Strength One-Body Input Shaft

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 532
Author(s):  
A Jo ◽  
Myeong Jeong ◽  
Sang Lee ◽  
Young Moon ◽  
Sun Hwang
Keyword(s):  
High Strength ◽  
Microstructural Characterization ◽  
Fatigue Tests ◽  
Machining Process ◽  
Cold Forging ◽  
Element Analysis ◽  
Forging Process ◽  
Input Shaft ◽  
Multi Stage ◽  
The One

A multi-stage cold forging process was developed and complemented with finite element analysis (FEA) to manufacture a high-strength one-body input shaft with a long length body and no separate parts. FEA showed that the one-body input shaft was manufactured without any defects or fractures. Experiments, such as tensile, hardness, torsion, and fatigue tests, and microstructural characterization, were performed to compare the properties of the input shaft produced by the proposed method with those produced using the machining process. The ultimate tensile strength showed a 50% increase and the torque showed a 100 Nm increase, confirming that the input shaft manufactured using the proposed process is superior to that processed using the machining process. Thus, this study provides a proof-of-concept for the design and development of a multi-stage cold forging process to manufacture a one-body input shaft with improved mechanical properties and material recovery rate.

Computer Aided Cold Forging Process Design: Determination of Machine Setting Conditions

CIRP Annals ◽  
1985 ◽  
Vol 34 (1) ◽  
pp. 245-248 ◽  
Author(s):  
P. Bariani ◽  
W.A. Knight ◽  
F. Jovane
Keyword(s):  
Process Design ◽  
Cold Forging ◽  
Forging Process ◽  
Computer Aided ◽  
Machine Setting

scholarly journals A 219-µW ultra-low power low-noise amplifier for IEEE 802.15.4 based battery powered, portable, wearable IoT applications

2021 ◽  
Vol 3 (4) ◽  
Author(s):  
S. Chrisben Gladson ◽  
Adith Hari Narayana ◽  
V. Thenmozhi ◽  
M. Bhaskar
Keyword(s):  
Low Power ◽  
Ieee 802.15.4 ◽  
Low Voltage ◽  
Low Noise ◽  
Low Noise Amplifier ◽  
Cmos Process ◽  
Process Technology ◽  
Ultra Low Power ◽  
Power Mode ◽  
Noise Amplifier

AbstractDue to the increased processing data rates, which is required in applications such as fifth-generation (5G) wireless networks, the battery power will discharge rapidly. Hence, there is a need for the design of novel circuit topologies to cater the demand of ultra-low voltage and low power operation. In this paper, a low-noise amplifier (LNA) operating at ultra-low voltage is proposed to address the demands of battery-powered communication devices. The LNA dual shunt peaking and has two modes of operation. In low-power mode (Mode-I), the LNA achieves a high gain ($$S21$$ S 21 ) of 18.87 dB, minimum noise figure ($${NF}_{min.}$$ NF m i n . ) of 2.5 dB in the − 3 dB frequency range of 2.3–2.9 GHz, and third-order intercept point (IIP3) of − 7.9dBm when operating at 0.6 V supply. In high-power mode (Mode-II), the achieved gain, NF, and IIP3 are 21.36 dB, 2.3 dB, and 13.78dBm respectively when operating at 1 V supply. The proposed LNA is implemented in UMC 180 nm CMOS process technology with a core area of $$0.40{\mathrm{ mm}}^{2}$$ 0.40 mm 2 and the post-layout validation is performed using Cadence SpectreRF circuit simulator.

Fließpressen hohler Wellen mit Wanddickenvariation/Cold forging of hollow shafts with wall thickness variation – Numerical investigation of a hollow forward extrusion process with adjustable deformation zone

2020 ◽  
Vol 110 (10) ◽  
pp. 684-688
Author(s):  
Alexander Weiß ◽  
Mathias Liewald
Keyword(s):  
Numerical Investigation ◽  
Metal Forming ◽  
Extrusion Process ◽  
Cold Forging ◽  
Thickness Variation ◽  
Part Geometry ◽  
Forming Technology ◽  
Wall Thickness Variation ◽  
The University ◽  
Hollow Shafts

Die Fertigung von Hohlwellen mit komplexer Innengeometrie bedingte bisher meist aufwendige Prozessrouten. Ein am Institut für Umformtechnik der Universität Stuttgart entwickeltes Kaltfließpressverfahren soll nun die wirtschaftliche und flexible Fertigung von Hohlwellen mit Wanddickenvariation ermöglichen. In diesem Beitrag werden das Verfahren beschrieben und die Ergebnisse der numerischen Untersuchung des Einflusses der Werkzeugkinematik auf die erzielbare Pressteilgeometrie dargelegt.   Usually, the production of hollow shafts with complex internal geometry by cold forging requires extensive process routes. A novel cold forging process developed at the Institute for Metal Forming Technology at the University of Stuttgart allows for an economical and flexible production of hollow shafts. This article describes the manufacturing process and presents the results of a numerical investigation for determining the influence of tool kinematics on the achievable part geometry.

Fully Coupled Finite Element Analysis of an Automatic Multi-Stage Cold Forging Process

2020 ◽  
Vol 311 ◽  
pp. 88-93
Author(s):  
Jong Bok Byun ◽  
Hyun Joon Lee ◽  
Jong Bok Park ◽  
Il Dong Seo ◽  
Man Soo Joun
Keyword(s):  
High Strength ◽  
Material Model ◽  
Die Design ◽  
Cold Forging ◽  
Complete Analysis ◽  
Analysis Model ◽  
Element Analysis ◽  
Forging Process ◽  
Multi Stage ◽  
Analysis Scheme

In this paper, non-isothermal analysis of an automatic multi-stage cold forging process of a ball-stud is conducted using a new material model which is a closed form function of strain, temperature and strain rate covering low and warm temperatures for high-strength stainless steel SUS304. An assembled die structural analysis scheme is employed for revealing the detailed die stresses, which is of great importance for process and die design for metal forming of the materials with high strengths. Die elastic deformation is dealt with to predict final geometries of material with higher accuracy. A complete analysis model is proposed to be used for optimal design of process and die designs in automatic multi-stage cold forging of high-strength materials.

Numerical Simulation Analysis on Cold Closed-Die Forging of Differential Satellite Gear in Car

2008 ◽  
Vol 575-578 ◽  
pp. 517-524 ◽  
Author(s):  
Yao Zong Zhang ◽  
Jian Bo Huang ◽  
Xue Lin ◽  
Quan Shui Fang
Keyword(s):  
Numerical Simulation ◽  
Simulation Analysis ◽  
Simulation Software ◽  
Bevel Gear ◽  
Cold Forging ◽  
Forging Process ◽  
Die Forging ◽  
Closed Die Forging ◽  
Forming Defects ◽  
Deform 3D

The cold closed-die forging process of the gear is a kind of new technique of the precise forming of gear in recent years. In this paper, the cold closed-die forging process of differential satellite gear in car was analyzed through numerical simulation method. Forming mold was designed with Pro/E Wildfire2.0 which included four components : upper punch, lower punch, tooth shape upper die and lower die for Normal Cone. The three-dimensional models of satellite bevel gear mould were built and imported into numerical simulation software DEFORM-3D. Because the gear has the uniform circumferential features, in order to save time and improve the accuracy, only one tooth was simulated, and the full simulation outcome of 10 teeth was mirrored from this one. Through the numerical simulation analysis of DEFORM-3D, the instantaneous deformation and stress filed were gained. Forming defects were forecasted and the cold closed-die forging rule for satellite gear used in car was obtained which can provide effective references for no-flash cold forging process of planet bevel gear and the mold design.

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