scholarly journals Physical model of «substrate-coating» system structuring in complex modification processes of surface layers in working parts of dies and press molds

Author(s):  
Олег Морозов ◽  
Oleg Morozov ◽  
Валерий Кокорин ◽  
Valeriy Kokorin ◽  
Владимир Табаков ◽  
...  

Basic methods to increase durability of die working parts including processes of cold plastic deformation at anti-wear coatings application by a method of ion-plasma sputtering are considered. A physical model of cold plastic deformation of samples made of heat-resistant steel H12M is presented.

2019 ◽  
Vol 33 (14n15) ◽  
pp. 1940034
Author(s):  
Il Heon Jeong ◽  
Yeong Min Park ◽  
Mun Ki Bae ◽  
Chi Hwan Kim ◽  
Tae Gyu Kim

The purpose of this study is to examine the low-cycle fatigue (LCF) characteristics of high-chrome heat-resistant steel, which is used in a high-temperature environment, at both ambient and high temperature. High-chrome heat-resistant steel, which is used for the turbine blades of a nuclear power plant, can be subject to plastic deformation due to overloading conditions at startup and shutdown. It is therefore very important to evaluate the damage caused by LCF, which is considered as fatigue damage due to plastic deformation. To examine the mechanical properties of high-chrome heat-resistant steel, the tensile strength was tested under different heat treatment conditions. In addition, the LCF characteristics were tested at ambient temperature and [Formula: see text].


Author(s):  
A.D. Uchitel ◽  
Yu.A. Malinovsky ◽  
A.N. Panchenko ◽  
G.V. Danilina ◽  
S.Y. Datsenko

Purpose. Analysis of surface-hardening technology for cold processing of metals, taking into account the deformation-wave processes occurring in the area in front of the shaping tool. Methodology. To establish the reasons for obtaining finished products with increased roughness, insufficient contact strength, fracturing and peeling of the surface layers, as well as the occurrence of significant dynamic loads in the mechanisms of machines for machining parts using plastic deformation, a two-mass design model is used in which the working tool is connected by friction with the moving processed workpiece. Findings. The results of determining the conditions for the occurrence of self-oscillations in the system “workpiece - tool” are presented. Based on the analysis of the friction characteristics as a function of the mutual slip rate between the workpiece and the shaping tool, the range of slip speeds is set, at which the self-oscillating processes for the friction pair can be excited: "tool - workpiece". Originality consists in the fact that the influence of the variable friction force on the occurrence of sustained self-oscillations between the workpiece being processed and the tool in the machines for “cold” plastic deformation of the metal has been established. The conditions for the occurrence and absence of self-oscillations in the zone of contact between the tool and the workpiece are found. Practical value lies in the fact that the modes of operation of machines for processing products by plastic deformation have been revealed under which unregulated roughness, fracturing and “peeling” of the parts being machined can occur, as well as a high dynamic background during the operation of the shaping tool of driving and power mechanisms. Practical recommendations are given to improve the performance of finished products and reduce vibroactivity in the drive. Keywords: running in, dragging, knurling, plastic deformation, elastic deformation wave, roller, tool, blank.


2014 ◽  
Vol 657 ◽  
pp. 126-131 ◽  
Author(s):  
Tudor Chereches ◽  
Paul Lixandru ◽  
Sergiu Mazuru ◽  
Pavel Cosovschi ◽  
Daniel Dragnea

In our present days numerical simulation became an important tool of engineering. Numerical simulation methods allow quantitative examination of the complex processes and phenomena in the general area of physics and also provide an insight in their dynamic evolution and even can become important tools for the discovery of new phenomena. In essence, the numerical simulation transfer important aspect of physical reality in discrete forms of mathematical description recreates and solves the problems on computer and finally, highlights issues that the analyst required. This modern numerical method approach, attacks the original problems in all their details on a much larger platform with a much smaller number of assumptions and approximations, in comparison to traditional methods. Transposition of the physics problems in the virtual space, governed by the force of computers, numerical simulation - as scientific approach - is becoming increasingly interesting for many fields of research. Basically, by means of numerical simulation are addressed fields such as mechanics deformable solids, fluid mechanics, aerodynamics, biomechanics, astrophysics. Numerical simulations follow a similar procedure to all the scientific approach, which consists in going through several stages, as follows: the phenomenon, the physical model, mathematical model, discrete model, and coding, numerical solution. In the plastic deformation of metals are involved, besides the mechanical properties and some thermal properties because even if the process is applied in the initial state to a cold material, along the process changes occur because of friction between materials and tools and transformation of plastic mechanical work into heat. Basic mechanical properties of the materials are underline through characteristic diagrams of materials obtained in simple tests of traction and compression. These tests were carried out in the Polytechnic University of Bucharest, Romanian Research & Development Institute for Gas Turbines COMOTI, Institute for Calculating and Testing Aero-Astronautic Structures STRAERO, SC UPS PILOT ARM Ltd, and Asachi Technical University of Iasi. To achieve the major objectives of the numerical simulation of the technological process of cold plastic deformation, are incorporated into the physical model three types of surfaces: cylindrical, conical and profiled. The sizes of the initial geometry were established in accordance with the basic dimensions of processed products by this method. For delimiting surfaces to be machined, the addition of grip (the tail) has a reduced diameter. Geometric models provide strength and rigidity needed for safely and accurately processing technology of cold plastic deformation. Geometric models and specimens which had been subjected to tensile tests, compression and hardness were made in the Glass Factory, Chisinau, Moldova.


Metallurgist ◽  
2016 ◽  
Vol 60 (3-4) ◽  
pp. 428-433
Author(s):  
S. A. Gerasimov ◽  
L. I. Kuksenova ◽  
M. Yu. Semenov ◽  
A. E. Smirnov ◽  
S. P. Shcherbakov

2018 ◽  
Vol 2018 (46) ◽  
pp. 34-37
Author(s):  
I. B. Ivasenko ◽  
◽  
O. R. Berehulyak ◽  
R. A. Vorobel ◽  
◽  
...  

Alloy Digest ◽  
1963 ◽  
Vol 12 (12) ◽  

Abstract Timken 16-15-6 is a non-magnetic, austenitic, corrosion and heat resistant steel having high creep resistance at elevated temperatures and good corrosion and oxidation resistance. It age-hardens at elevated temperatures after solution quenching, and possesses very high mechanical properties. This datasheet provides information on composition, microstructure, hardness, and tensile properties as well as creep. It also includes information on forming, heat treating, machining, and joining. Filing Code: SS-150. Producer or source: Timken Roller Bearing Company.


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