Improving Induction Crucible Furnaces

2019 ◽  
Vol 49 (2) ◽  
pp. 82-86
Author(s):  
G. E. Levshin
2019 ◽  
Vol 946 ◽  
pp. 696-701
Author(s):  
Viktor A. Kukartsev ◽  
Vladislav V. Kukartsev ◽  
Vadim S. Tynchenko

In the transition to modern high intensive processes of smelting there had been reversed technologies structures to get carbon content in cast iron. A re-carburizing agent, that can be one of the most significant reasons of occurrence of defects of the cast, and deformed metal and decrease of the level of properties have been identified. There was not only made the decarburizing agent of modern technology of production of pig-iron essential element (particularly synthetic), but also resulted in many of variants of its realization from the standpoint of level decarburizing, type, using re-carburizing method of decarburizing technological phase, where enter of carbonaceous materials. Particularly sharply process of execution re-carburizing influences receipt of synthetic pig-iron in induction crucible furnaces of industrial frequency from metal works, which contained 80-90% of steel breakage. Then, it is necessary to raise the content of carbon from 0,3 to 3,0-3,8% (depending on the pig-iron mark). It forces foundry enterprises to approach with big care at a choice of existing materials, which it is possible to use as decarburizing and to verify carefully, which is appearing at the market. In work application there are considered variants of using carbon-carbide-silicon mixture UKKS-31 at melting of grey pig-iron in induction, crucible furnaces, intended for pig-iron melting. The cost comparison is presented between traditional technology and with using mix UKKS-31.


2020 ◽  
Vol 95 (3) ◽  
pp. 76-84
Author(s):  
G.A. Byalik ◽  
◽  
V.I. Gontarenko ◽  
E.A. Bazhmina ◽  
◽  
...  

2015 ◽  
Vol 792 ◽  
pp. 511-516
Author(s):  
Alexander Kuvaldin ◽  
Maxim A. Fedin ◽  
Alexander Kislov

The calculation algorithm of the melt surface shape of the induction crucible furnaces (ICF) taking into account the variable melt level in crucible is developed. The special-purpose software package for calculation of the height and melt surface shape in ICF is developed. The investigation results of the melt surface shape and its influence upon energy and electric characteristics of the ICF are presented.


2015 ◽  
Vol 792 ◽  
pp. 457-461 ◽  
Author(s):  
Ilya Andreyevich Uskov ◽  
Evgeny Leonidovich Shvidkiy ◽  
Vasily Eduardovich Frizen

The article presents results of studies of electromagnetic modes of side stirrer composed of multi-melting unit, based on the induction crucible furnace. Using induction crucible furnaces as highly efficient smelting unit in combination with an electromagnetic stirrer and heat control means electrodynamic effect on the molten metal at all stages of melting. The aim of this approach is to reduce the time of melting and improve the quality characteristics of the metal. This article describes the design of basic units, calculation of energy parameters and the study of stirrer modes when powered by a frequency converter.


Author(s):  
A. S. Zavertkin

The mechanism of wear of quartzite lining of induction crucible furnaces during the smelting of iron and steel is presented. It has been established that the main cause of lining wear is a decrease in its strength caused by the transition of the tridimite joint into cristobalite, which is much easier to wash off the walls of the crucible with moving metal and slag. The second important factor of wear is the choice of quartzite raw materials, its material and granulometric compositions, the firing mode and the technology of melting during operation of the furnace. Silicon recovery from silica of carbonization lining by carburizer and cast iron, which is part of, is a secondary factor of crucible lining wear. Ill. 4. Ref. 5. Tab. 1.


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