Manufacture of Wear-Resistant Cast-Iron Grinding Balls without Shrinkage Defects

2019 ◽  
Vol 39 (10) ◽  
pp. 881-883
Author(s):  
D. O. Pustovalov ◽  
T. R. Ablyaz ◽  
E. V. Matygullina ◽  
K. V. Sharov ◽  
A. V. Bogomyagkov
2016 ◽  
Vol 6 (1) ◽  
pp. 11
Author(s):  
Kus Hanaldi

Salah satu material yang dapat digunakan pada kondisi lingkungan abrasif adalah white cast irons atau abrasion-resistant cast iron. EN-JN2019 adalah salah satu jenis besi cor yang dapat digunakan pada kondisi ini. Pada besi cor  ini terkandung unsur karbon, silikon, mangan, dan chromium. Analisa ketahanan aus material ini telah dilakukan dengan menggunakan factorial design terhadap dua kombinasi kandungan chromium (1% dan 2%), dua kombinasi kandungan silikon (1% dan 1,5%) dan dua kombinasi ketebalan sampel (5mm dan 30mm). Ketebalan sampel merupakan representasi dari laju pendinginan. Kajian terhadap kekerasan, struktur mikro, uji impact dan uji aus dari delapan sampel yang dihasilkan dari proses pengecoran telah dilaksanakan pula. Hasil pengujian kekerasan menunjukkan bahwa kekerasan menurun dengan meningkatnya ketebalan dan disertai dengan perubahan struktur mikro sebagai hasil dari laju pendinginan yang semakin lambat. Penambahan kandungan chromium meningkatkan kekerasan karena adanya pembentukan karbida. Penambahan kandungan silikon menurunkan kekerasan akibat pembentukan grafit yang lebih mudah. Pengaruh kandungan chromium dan silikon terhadap kekerasan memiliki ketergantungan  satu  dengan  lainnya,  karena  penambahan  silikon  menekan  pertumbuhan  karbida.  Dari  hasil pengujian impact didapatkan hasil, pada semua variasi chromium, silikon dan ketebalan tidak memiliki pengaruh terhadap harga impact. Sedangkan dari hasil pengujian keausan  didapatkan bahwa kekerasan  berbanding lurus dengan nilai wear resistant, semakin tinggi kekerasan maka nilai wear resistant akan semakin meningkat.Kata kunci: ketahanan aus, EN-JN2019, kandungan chromium, kandungan silikon, laju pendinginan, factorial design, pembentukan karbida.


Author(s):  
N.N. Aleksandrov ◽  
N.S. Gushchin ◽  
N.F. Nuraliev

New high-tech spheroidal graphite chromium-nickel cast iron with improved as-cast properties is developed. The technological advantages of the new alloy are shown in comparison with foreign cast iron of the type Nihard-4. High-quality castings of grinding elements made of new domestic wear -resistant cast iron are made in the conditions of Russian plants using the developed technology. Medium-speed coal grinding mills equipped with these grinding elements have successfully passed the operational test at domestic and foreign thermal power plants. The technical and economic advantages of the new technology in comparison with foreign ones are shown, which made it possible to guarantee the stable production of high-quality wear-resistant massive castings of complex c onfi guration using domestic materials under the conditions of Russian plan.


2017 ◽  
Vol 17 (1) ◽  
pp. 37-40 ◽  
Author(s):  
M. Dojka ◽  
R. Dojka ◽  
A. Studnicki

Abstract The aim of presented studies was to develop a new geometry of the overflow part of standard ATD-C tester for derivative thermal analysis in a way that it would allow to obtain samples for abrasion and mechanical properties tests in the same mould without the need of cutting them from a block of material. The pattern of new ATD-P tester has parts reflecting implemented samples. Computer simulations regarding initial verification of new tester were performed in NovaFlow software. Chromium cast iron melts were made for testing the sampler in real conditions and TDA analysis for casting material were conducted. The sandmix was prepared on silica sand matrix per the ALPHASET technology. This new solution greatly simplifies the preparations of materials difficult to machine.


2021 ◽  
Vol 406 ◽  
pp. 334-347
Author(s):  
Khedidja Bouhamla ◽  
Amel Gharbi ◽  
Oualid Ghelloudj ◽  
Ali Hadji ◽  
Maouche Hichem ◽  
...  

Various facilities are used in mineral processing to prepare raw material. Practically, two types of balls are used, cast balls and forged balls. They are respectively made from high chromium cast iron and forged steel and are supplied in different sizes and chemical compositions. The cast and forged balls have different microstructures and consequently display dissimilar wear behavior. The target aimed in this work is to achieve a comparative study taking into account the type of microstructure, mechanical properties, and wear behavior of these two kinds of materials. Specimens have undergone chemical, metallographic and XRD characterizations. Subsequently, these samples were subjected to hardness measurements, abrasion and friction tests in order to evaluate their wear behaviour. Tribological tests, under unlubricated environment, are carried out on both types of grinding balls in order to study the wear system. Corrosion tests are also performed on forged steel and high chromium cast iron ball samples. The obtained results reveal a large difference in terms of chemical composition and microstructural components. Chromium cast iron balls are more resistant to friction, whereas forged balls are more resistant to abrasion. Additionally, the corrosion tests reveal a narrow discrepancy in corrosion behaviour between the studied materials.


2015 ◽  
Vol 761 ◽  
pp. 298-302
Author(s):  
N.I.S. Hussein ◽  
S.R. Kamarul ◽  
Mohamad Nizam Ayof

The wear on the cutting edge of the gray cast iron trim cutter die will result in the burr formation on the trimmed blanks. This will increase the rejection rate, and hence, decreasing the efficiency of the production. By applying a wear resistant material, the wear rate on the cutting edge of the die is believed to be minimized. In this paper, the methodology of the experiment on the cladding process using gas metal arc as the heat source, and NiCrBSi-WC as the filler material on gray cast iron substrate is presented. NiCrBSi-WC is chosen as the filler material because of its outstanding wear resistance characteristic. Furthermore, it is a popular choice as a wear resistant material in various types of industry. The purpose of the planned experiment is to maximize the wear resistance of the trim cutting die. It is also a fraction of the case study based on the parts production in the automotive industry in Malaysia.


1996 ◽  
Vol 17 (6) ◽  
pp. 607-622 ◽  
Author(s):  
D. M. Gureev ◽  
Yu. M. Matveev ◽  
S. I. Mednikov ◽  
V. K. Shukhostanov ◽  
S. V. Yamshchikov ◽  
...  

2014 ◽  
Vol 1061-1062 ◽  
pp. 670-673
Author(s):  
Zheng Ting Wang ◽  
Hong Ming Gao

This paper mainly introduces the new CrWMoV high-alloy wear resistant cast iron prepared by the composition design, the composition proportion and the melting and pouring, and analyses its microstructure and wear resistance. Microstructures and phases of the new CrWMoV high-alloy wear resistant cast iron were analyzed by scanning electron microscopy, energy dispersive spectrometer and X-ray diffract meter. Furthermore, the Rockwell hardness, impact toughness and wear resistance of the material were also studied. The result show that the composition of the new CrWMoV high-alloy wear resistant cast iron is mainly (V, W) C particles which is synthesized in-situ and evenly distributed in the composite, as well as a small amount of (Cr, Fe) 7C3 phase and Fe-Cr phase. The average Rockwell hardness of the composite is about 64.5 HRC, the average impact toughness is 9.85 J/cm2, and the relative wear ability of the composite is about 2 times higher than the Cr15Mo2Cu which shows good wear resistance.


2017 ◽  
Vol 59 (5-6) ◽  
pp. 302-307 ◽  
Author(s):  
K. N. Vdovin ◽  
A. N. Emelyushin ◽  
S. P. Nefed’ev

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