RESOURCE-SAVING RECONDITION-HARDENING TECHNOLOGIES OF DEPOSITION OF WEAR-RESISTANT METAL-CERAMIC COATINGS

Author(s):  
A. V. Kolomeychenko ◽  
◽  
I. N. Kravchenko ◽  
R. Yu. Solovyov ◽  
M. N. Erofeyev ◽  
...  
2020 ◽  
pp. 2-11
Author(s):  
N. V. TITOV ◽  
◽  
A. V. KOLOMEYCHENKO ◽  
V. L. BASINYUK ◽  
I. N. KRAVCHENKO ◽  
...  

Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1044
Author(s):  
Marcin Winnicki

Based on the recent analysis of various databases, cold spray (CS), the newest method among thermal spraying technologies, has received the unabated attention of hundreds of researchers continuously since its invention in the 1980s. The significance of CS lies in the low process temperature, which usually ensures compressive residual stresses and allows for the formation of coatings on a thermally sensitive substrate. This paper concerns the low-pressure cold spray (LPCS) variant employed for forming metal matrix composites (MMCs) with high ceramic contents and all-ceramic coatings. At the very beginning, the influence of LPCS process parameters on deposition efficiency (DE) is analysed. In the next part, the most useful feedstock powder preparation techniques for LCPS are presented. Due to the combination of bottom-up powder production methods (e.g., sol-gel (SG)) with LCPS, the metal matrix that works as a binder for ceramic particles in MMC coatings can be removed, resulting in all-ceramic coatings. Furthermore, with optimization of spraying parameters, it is possible to predict and control phase transformation in the feedstock material. Further in the paper, differences in the bonding mechanism of metal–ceramic mixtures and ceramic particles are presented. The properties and applications of various MMC and ceramic coatings are also discussed. Finally, the exemplary direction of CS development is suggested.


2020 ◽  
Vol 14 (4) ◽  
pp. 583-589
Author(s):  
Оksana Savvova ◽  
◽  
Hennadiy Voronov ◽  
Оlena Babich ◽  
Oleksii Fesenko ◽  
...  

Relevance of the development of high-strength glass-ceramic coatings obtained by resource-saving technology for protective elements has been established. Structure formation mechanism in magnesium aluminosilicate glasses during heat treatment has been analyzed. Selection of the system was substantiated, model glasses and glass-ceramic materials on its base have been developed. Patterns of structure regularity and formation of the phase composition of glass-ceramic materials during their ceramization have been investigated. It was established that the presence of crystalline phase of mullite after melting leads to formation of the primary crystals and allows the formation of the fine crystalline structure under conditions of the low-temperature heat treatment at the nucleation stage. Developed high-strength glass ceramic materials can be used as a base in creating protective elements for special-purpose vehicles by energy-saving technology.


2015 ◽  
Vol 638 ◽  
pp. 316-321
Author(s):  
Carmen Biniuc ◽  
Bogdan Istrate ◽  
Corneliu Munteanu ◽  
Luca Dorin

In the last time, material engineering in lately developed the design and processing technology of materials in well-defined goals. Thus, they designed and achieved the metal alloys for use in strong fields required mechanical shock using methods of surface engineering. In this direction, we have developed very superficial deposition techniques by thermal spray of ceramic and metal powders, both for hard coating and to protect surfaces in refractory environments. In a controlled manner, can form new structures, which leads to an improvement in the tribological properties of the coatings obtained. In this paper are described experimental results obtained after the tests of resistance to mechanical shock testing of metal-ceramic coatings on forged titanium support. We analyzed the behavior of thermal deposited layers of ZrO2 stabilized with 8% Y2O3 and Al2O3 after applying mechanical shock test and scratch test. These materials were analyzed in terms of structural, of mechanical properties and adhesion of the surface layers using electron microscopy, X-ray diffraction, Charpy device, CETR UMT-2 tribometer. The results showed that the materials investigated have a stratified columnar structure, shows lamellar and intra - lamellar cracks and pores formed between neighbor "splat's". From microscopic analysis, after these tests, it was observed that the thermal deposited layers were not separated and there was a fingerprint on their surface. The experimental results show that the new structures obtained presents much better mechanical properties compared to the material, forged titanium, no deposit.


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