scholarly journals A Laboratory Scale Synthesis of Geopolymer from Locally Available Coal Fly Ash from Brick Industry

2013 ◽  
Vol 29 ◽  
pp. 18-23
Author(s):  
Rishi Babu Bhandari ◽  
Arvind Pathak ◽  
Vinay Kumar Jha

In this work, geopolymers have been synthesized from coal fly ash (CFA) using KOH and Na2SiO3 as activators. Some parameters such as alkali concentration, amount of Na2SiO3 and curing time have been varied in order to improve the quality of geopolymeric product. The geopolymerization process was carried out using 3-8 M KOH solutions, Na2SiO3 to CFA mass ratio of 0.25-2.00 and curing time variation from 6-28 days. The curing temperature was fixed at 40°C in all the cases. During the variation of KOH concentration, the maximum compressive strength of 6.62 MPa was obtained with CFA treated with 7 M KOH solution. Similarly, with the variation of the mass ratio of Na2SiO3 to CFA, the maximum compressive strength of 28.1 MPa was obtained with Na2SiO3 to CFA mass ratio of 1.75. Furthermore, the compressive strength was found to be increased with increasing curing time and 41.9 MPa was achieved with 28 days of curing time. DOI: http://dx.doi.org/10.3126/jncs.v29i0.9232Journal of Nepal Chemical SocietyVol. 29, 2012Page: 18-23Uploaded date : 12/3/2013 

2013 ◽  
Vol 30 ◽  
pp. 24-28
Author(s):  
Vinay Kumar Jha ◽  
Gautam Prasad Budhamagar

In the present work, geopolymers have been synthesized from coal fly ash (CFA) using NaOH and Na2SiO3 as activators. Some parameters like alkali concentration, amount of Na2SiO3 and curing time have been varied in order to improve the quality of geopolymeric product. The geopolymerization process has been performed using 3-8M NaOH solutions, Na2SiO3 to CFA mass ratios of 0.25-1.25 and curing time variation from 5-15 days. The curing temperature was fixed at 40ºC in all cases. In the variation of NaOH concentration, the maximum compressive strength of 2.3 MPa was obtained with CFA treated with 6M NaOH solution. Similarly during the variation of amount of Na2SiO3, the maximum compressive strength of 17.6 MPa was obtained with Na2SiO3 to CFA mass ratio of 1.25. Furthermore, the compressive strength was found increasing up to 20.3 MPa with increasing curing time.DOI: http://dx.doi.org/10.3126/jncs.v30i0.9331Journal of Nepal Chemical Society Vol. 30, 2012 Page:  24-28 Uploaded date: 12/16/2013 


2013 ◽  
Vol 30 ◽  
pp. 45-51 ◽  
Author(s):  
Arbind Pathak ◽  
Vinay Kumar Jha

Recently, the demolition of old houses and the construction of new buildings in Kathmandu valley are in the peak which in turn generates a huge amount of construction waste. There are two major types of construction wastes which are burden for disposal namely cement-sand-waste (CSW) and the coal fly ash (CFA). These construction wastes are rich source of alumino-silicate and thus used as raw material for the synthesis of geopolymer in this study. Geopolymers have been synthesized from CSW and CFA using NaOH-KOH and Na2SiO3 as activators. Some parameters like alkali concentration, amount of Na2SiO3 and curing time have been varied in order to improve the quality of geopolymeric product. The geopolymerization process has been carried out using 3-8M KOH/NaOH solutions, Na2SiO3 to CFA and CSW mass ratio of 0.25-2.00 and curing time variation from 5-28 days. The curing temperature was fixed at 40ºC in all the cases. 6M NaOH and 7M KOH solutions were found appropriate alkali concentrations while the ratio of sodium silicate to CSW and CFA of 0.5 and 1.75 respectively were found suitable mass ratio for the process of geopolymer synthesis. The maximum compressive strength of only 7.3 MPa after 15 days curing time with CSW raw material was achieved while with CFA, the compressive strength was found to be 41.9 MPa with increasing the curing time up to 28 days.DOI: http://dx.doi.org/10.3126/jncs.v30i0.9334Journal of Nepal Chemical Society Vol. 30, 2012 Page:  45-51 Uploaded date: 12/16/2013    


Author(s):  
Hirotaka Matsuo ◽  
Koji Takasu ◽  
Hidehiro Koyamada ◽  
Hiroki Suyama

Using fly ash as an admixture for concrete can contribute to environmental load reduction and concrete quality improvement. However, as the quality of fly ash fluctuates depending on the ash source, quality stabilization is required. It was proved that concrete with fly ash of Japanese Industrial Standardized class II has different strength properties depending on curing temperature, but it is not obvious whether concrete with modified fly ash by flotation method has similar properties. In this study, the influence was examined on the mechanical properties when changing the curing temperature of mortar using fly ash modified by the flotation technique. The sealing curing was set to 5°C, 20°C, 40°C and 60°C. Also, after 7 days, 5°C, 40°C and 60°C, is changed to 20°C and compression strength and static elasticity coefficient were measured. The value of compressive strength and static elastic modulus showed that mortar using modified fly ash had the same characteristics as mortar with ordinary fly ash. Because it was represented by one strength compressive estimation curve regardless of the curing temperature, it became clear that compressive strength can be evaluated by roughly using accumulated temperature as an indicator.


2010 ◽  
Vol 156-157 ◽  
pp. 1649-1652 ◽  
Author(s):  
J.M. Lee ◽  
T.Y. Yang ◽  
S.Y. Yoon ◽  
B.K. Kim ◽  
H.C. Park

Unidirectional pore structured porous mullite composite has been fabricated using a TBA-based freeze-gelcasting of coal fly ash/alumina slurries. After sintering at 1300-1500o C, the shrinkage, apparent porosity and compressive strength of the resulting porous composites were investigated. After sintering at 1500o C, the composite showed the maximum compressive strength of ~51 MPa and the minimum apparent porosity of ~64%.


2017 ◽  
Vol 10 (6) ◽  
pp. 1174-1181 ◽  
Author(s):  
C. N. LIVI ◽  
W. L. REPETTE

Abstract The effect of alkali concentration and curing temperature regime on fly ash-based geopolymer pastes was investigated in this study by using NaOH solutions. Prismatic specimens were molded, cured at 65 °C and 85 °C and submitted to flexural and compressive strength tests. Unreacted fly ash and geopolymers were characterized by X-ray diffraction and thermogravimetric analysis. In general, the mechanical strength was enhanced by increasing the molar concentration and the curing temperature. This trend was confirmed by thermogravimetric data. However, for a lower amount of NaOH there were no significant differences between the strength results. The mixture with the highest strength was obtained with the 16 M NaOH solution and curing temperature of 85 °C, which resulted in flexural strength of 4.20 MPa, compressive strength of 21.35 MPa and also the highest weight loss of 9.89%.


2014 ◽  
Vol 699 ◽  
pp. 15-19 ◽  
Author(s):  
Rosniza Hanim Abdul Rahim ◽  
Khairun Azizi Azizli ◽  
Zakaria Man ◽  
Muhd Fadhil Nuruddin

Geopolymer is associated with the alkali activation of materials rich in Si and Al, and alkali activator such as sodium hydroxide is used for the dissolution of raw material with the addition of sodium silicate solution to increase the dissolution process. However, the trend of strength development of geopolymer using sodium hydroxide alone is not well established. This paper presents an evaluation on compressive strength of fly ash–based geopolymer by varying curing time with respect to different curing temperature using sodium hydroxide as the only activator. The samples were cured at room temperature and at an elevated temperature (60°C). Further analysis on the microstructure of geopolymer products cured at 60°C was carried out using Field Emission Scanning Microscopy (FESEM). It can be observed that the compressive strength increased as the curing time increased when cured at room temperature; whereas at elevated temperature, the strength increased up to a maximum 65.28 MPa at 14 days but gradually decreased at longer curing time. Better compressive strength can be obtained when the geopolymer was cured at an elevated temperature compared to curing at room temperature.


2011 ◽  
Vol 99-100 ◽  
pp. 960-964 ◽  
Author(s):  
Xue Ying Li ◽  
En Zu Zheng ◽  
Chun Long Ma

The compressive strength of geopolymer prepared from a class C fly ash (CFA) at different curing conditions and mass ratio of water to fly ash were investigated. The geopolymer was activated with a mixed solution of sodium hydroxide (NaOH) and sodium silicate. The results revealed that the obtained compressive strength was in the range of 11.7~61.9MPa and the compressive strength decreased with the increment of the mass ratio of water to CFA (W/F). The geopolymer samples with the highest strength were obtained when W/F was 0.30 with proper delay time 1d before being demoulded and then followed by curing at 60°C for 24h. For geopolymer with lower W/F (0.30), its optimum curing temperature was better not higher than 60°C, however, for the higher W/F, the curing temperature was suit to more than 70°C.


2021 ◽  
Vol 333 ◽  
pp. 12001
Author(s):  
Renzo Macasil ◽  
Anne Paulinne Redublo ◽  
Amabelle Santos ◽  
Clark Ivan Torres ◽  
Denvert Pangayao

In this study, compressive strength, density, porosity, and methylene blue adsorptive intensity of sodium aluminosilicate monolith produced from coal fly ash (CFA), ceramic tile waste (CTW), and spent bleaching earth (SBE) were evaluated. Using simple lattice mixture design, CFA-CTW-SBE blend with mass ratio of 55.95% CFA, 38.73% CTW, and 5.31% SBE, and an alkali solution containing 80% 8M NaOH and 20% sodium silicate, resulted to a maximum desirability of 12.4MPa compressive strength, 1310 kg/m3 density, 17.03% porosity, and 1.63% methylene blue adsorption intensity. The properties of the product conform to the specifications of ASTM C90-14 for lightweight load-bearing concrete.


2020 ◽  
Vol 13 (13) ◽  
pp. 24-28 ◽  
Author(s):  
Deepa Humbahadur Gurung ◽  
Vinay Kumar Jha

The world cement industry is responsible for 5-8 % of the total CO2 emission. Thus, the cement industry has a crucial role in global warming. The search for an alternative green inorganic binder with improved durability led to the discovery of alkali-activated binder termed “geopolymer”. In this study, geopolymer was synthesized from coal fly ash (CFA) with the parameters such as particle size ≤ 53 μm, NaOH concentration 8 M and the mass ratio of CFA/Na2SiO3 was 0.75. For the comparative study with fly ash based cement, the cement mortars were prepared by varying the cements and mass ratio. The highest compressive strength (14.16 MPa) of the cement mortar was however obtained with 1:3 cement sand ratio after 7 days of curing, the ratio of 1:4 was considered for comparison. The cement and geopolymer mixture mortars were also prepared with varying (cement + sand) and (CFA+ NaOH+ Na2SiO3) mass ratio. The maximum compressive strength of 3.84 MPa was obtained for 1:2 mass ratio with 7 days of curing. The maximum compressive strengths of CFA based geopolymer, CFA added cement and cement and geopolymer mixture were 17.06, 21.3 and 11.42 MPa with 90 days of curing respectively.


2018 ◽  
Vol 206 ◽  
pp. 02013
Author(s):  
Harris Setyo Fernanto ◽  
Djoko Sihono Gabriel

The coal-fired thermal power plant is the main source of coal ash production. Coal ash collected at the bottom of the furnace (boiler) is called coal bottom ash (CBA) and fly ash remaining combustion called coal fly ash (CFA). In Indonesia, the utilization of bottom ash and fly ash generally is still limited to landfill material due to the value of the material too low. The objective of this research is to leverage the value of the utilization of bottom ash and fly ash materials as a mixer of construction industry products. Design of Experiment (DoE) was conducted on paving block product using various experimental factors such as composition of sand, cement, bottom ash, fly ash, and curing period of product. This Design of Experiment (DoE) applied orthogonal array to finding the best mixed compositions that affect the quality of the end result. After it, the proof was performed with a compressive strength test and water absorption test to meet the standard requirements. Testing compressive strength of paving block was done at 7 days, 14 days and 28 days to get the best result.


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