Fluoroammonium method for processing of cake from leaching of titanium-magnesium production sludge

We present the results of the physical and chemical properties of cake from nitric-acid leaching of titanium production sludge. It was found that all silicon in the cake is in the form of quartz, albite, sillimanite, sodium aluminosilicate. In total, these minerals make up the majority of the cake 60.24%. Titanium is presented in the form of rutile, titanium aluminum oxide, which in total is 35.56%. Iron is part of sillimanite and hematite, the total content of which is about 4.2%. The optimal parameters of fluoroammonium processing of cake were determined: silicon distillation into sublimates at 300°С for 6 hours, sublimation of titanium in the form of titanium tetrafluoride at 800°С for 2 hours. The process of alkaline hydrolysis of sublimates of fluoride compounds and cinder was carried out. Purification of impurities and calcination of hydrated titanium dioxide were carried out. The resulting titanium and silicon dioxide products contain: 96.2% TiO2, 88 % SiО2, respectively; a niobium-containing intermediate product with a content of 11.6 % Nb2O5 was also obtained.

Production of non-ferrous metal concentrate in the processing of pyrite slags

The method of preliminary chemical activation of mineral raw materials was used in the conducted studies for the complex processing of pyritic slags. The influence of preliminary chemical activation of kaolinite clays of Alexeevsky deposit in the solution of sodium hydrogen carbonate on the separation of kaolinite and quartz fractions was studied. The temperature of 150 oC, the duration of 120 minutes, and the concentration of sodium bicarbonate solution of 120 g/dm3 should be considered the optimum mode of activation. As a result of activation, the phase composition of the kaolinite fraction changed: the percentage of kaolinite fraction decreased; new phases of muscovite and sodium aluminosilicate appeared; the amount of quartz increased.

Research and development of a comprehensive technology for processing kaolinite clays in Kazakhstan

In the Republic of Kazakhstan, the most promising are kaolinite clays of the Alekseevsky deposit. For effective processing of clays, it is necessary to develop special methods of processing, since satisfactory results were not achieved when using standard methods of gravity processing. The article provides the results of studies of the effect of preliminary chemical activation on the yield of the kaolinite fraction during gravitational processing. Previously, the method of preliminary chemical activation of raw materials in a solution of sodium bicarbonate has proven itself well in the processing of various mineral raw materials. It is determined that as a result of preliminary chemical activation, changes in the phase composition occurred. The dependence of the yield of the kaolinite fraction on the temperature of chemical activation, duration, and the ratio of W:T and the concentration of the sodium bicarbonate solution. Based on the results obtained, a technology for the complex processing of kaolinite clays has been developed, which provides for the preliminary chemical activation of the feedstock at the beginning of the process, which will effectively isolate high-quality kaolinite and quartz products, which will significantly reduce the flow of materials entering for sintering. As a result of activation, the phase composition of the kaolinite fraction has changed: the percentage of the kaolinite fraction has decreased; new phases of muscovite and sodium aluminosilicate appeared; the amount of quartz increased.

Kaolinite clays as a source of raw materials for the aluminum industry of the Republic of Kazakhstan

Kaolinite clays can serve as an additional source of alumina in the Republic of Kazakhstan. The most promising is the Alekseevsky kaolinite deposit. To obtain high-quality kaolinite and quartzite products, it is necessary to develop special enrichment techniques, since no satisfactory results were achieved when using standard methods of gravitational enrichment of kaolinites. The paper presents the results of studies of the effect of preliminary chemical activation during the processing of kaolinite clays of the Alekseevsky deposit. Previously, the method of preliminary chemical activation of raw materials in a solution of sodium bicarbonate has proven itself well in the processing of various mineral raw materials. It was determined that during the preliminary chemical activation in a solution of sodium bicarbonate, changes occurred in the phase composition of the kaolinite fraction: the content of muscovite decreased almost twice; the phase of sodium aluminosilicate was formed. The dependence of the yield of Al2O3 in the kaolinite fraction on the temperature of chemical activation, duration, and the ratio of L:S and the concentration of the sodium bicarbonate solution during chemical activation. The optimal mode of preliminary chemical activation of kaolinite clay of the Alekseevsky deposit has been established: the temperature is 150 oC, the duration is 120 minutes and the concentration of sodium bicarbonate solution is 120 g/dm3. A basic technological scheme is proposed for the processing of kaolinite clays.

Alkali-Activation of Synthetic Aluminosilicate Glass With Basaltic Composition

Alkali-activated materials (AAMs) are a potential alternative to Portland cement because they can have high strength, good durability and low environmental impact. This paper reports on the structural and mechanical characteristics of aluminosilicate glass with basalt-like compositions, as a feedstock for AAMs. The alkali-activation kinetics, microstructure, and mechanical performance of the alkali activated glass were investigated. The results show that AAMs prepared from basalt glass have high compressive strength (reaching up to 90 MPa after 7 days of hydration) compared to those made using granulated blast furnace slag (GBFS). In addition, calorimetry data show that the hydrolysis of the developed glass and subsequent polymerization of the reaction product occur at a faster rate compared to GBFS. Furthermore, the obtained results show that the alkali activation of the developed glass formed sodium aluminosilicate hydrate (N-A-S-H) intermixed with Ca aluminosilicate hydrate gel (C-A-S-H), while the alkali activation of GBFS resulted in predominantly C-A-S-H gel. The developed glass can be formed from carbonate-free and abundant natural resources such as basalt rocks or mixtures of silicate minerals. Therefore, the glass reported herein has high potential as a new feedstock of AAMs.

Hydrothermal Synthesis of Sodalite-Type N-A-S-H from Fly Ash to Remove Ammonium and Phosphorus from Water

In this study, the hydrated sodium aluminosilicate material was synthesized by one-step hydrothermal alkaline desilication using fly ash (FA) as raw material. The synthesized materials were characterized by XRD, XRF, FT-IR and SEM. The characterization results showed that the alkali-soluble desilication successfully had synthesized the sodium aluminosilicate crystalline (N-A-S-H) phase of sodalite-type (SOD), and the modified material had good ionic affinity and adsorption capacity. In order to figure out the suitability of SOD as an adsorbent for the removal of ammonium and phosphorus from wastewater, the effects of material dosing, contact time, ambient pH and initial solute concentration on the simultaneous removal of ammonium and phosphorus are investigated by intermittent adsorption tests. Under the optimal adsorption conditions, the removal rate of ammonium was 73.3%, the removal rate of phosphate was 85.8% and the unit adsorption capacity reached 9.15 mg/L and 2.14 mg/L, respectively. Adsorption kinetic studies showed that the adsorption of ammonium and phosphorus by SOD was consistent with a quasi-secondary kinetic model. The adsorption isotherm analysis showed that the equilibrium data were in good agreement with the Langmuir and Freundlich model. According to thermodynamic calculations, the adsorption of ammonium and phosphorus was found to be a heat-absorbing and spontaneous process. Therefore, the preparation of SOD by modified FA has good adsorption properties as adsorbent and has excellent potential for application in the removal of contaminants from wastewater.