scholarly journals Fuel Cell Powered Drone: Use of Fuel Cells to Extend Multirotor Drone Endurance

2021 ◽  
Author(s):  
Jørgen Apeland

Unmanned aerial systems can be used for a range of industrial applications to reduce risk, cost, and time. Fuel cell-based propulsion systems are outlined as a solution to extend mission endurance, one of the current main barriers for further adoption. This coincides with a general societal push towards more sustainable aviation and the use of fuel cells and hydrogen as important zero-emission enablers. In this thesis, results from research about the use of fuel cells to extend multirotor drone flight endurance are presented. This application entails certain challenges compared to fixed-wing drones, which has been the scope of most previous research. The research explores the performance threshold between batteries and a fuel cell-based propulsion system, the prospects of further adoption, and how the performance can be improved. A prototype fuel cell system is developed and integrated into an X8 multirotor drone with a take-off mass of 21 kg and flight-tested. The specific energy on a power plant level was 243 Wh/kg, and the gross endurance for the current system is estimated to be 76 minutes, a 90% increase from the comparable endurance of the battery-powered alternative. The performance of the 2 kW fuel cell hybrid system is characterized in laboratory testing and exposed to relevant load profiles with a peak load of 2.8 kW. This is one of few independent third-party multirotor drone integrations of a fuel cell-based propulsion system. Based on experimental data from laboratory testing and full-scale flight in a realistic operating environment, a unique overview of associated challenges and further work is provided. As there is little published research on this topic, the work should be valuable for the research community, as well as drone operators and technology providers.

2006 ◽  
Vol 3 (4) ◽  
pp. 492-494 ◽  
Author(s):  
Sari Tasa ◽  
Teppo Aapro

Mobile device manufacturers would like to provide totally wireless solutions—including charging. Future multimedia devices need to have longer operation times as simultaneously they require more power. Device miniaturization leaves less volumetric space available also for the energy source. The energy density of the Li-ion batteries is high, and continuously developed, but not at the same speed as the demand from devices. Fuel cells can be one possible solution to power mobile devices without connection to the mains grid, but they will not fit to all use cases. The fuel cell system includes a core unit, fuel system, controls, and battery to level out peaks. The total energy efficiency is the sum of the performance of the whole system. The environmental performance of the fuel cell system cannot be determined yet. Regulatory and standardization work is on-going and driving the fuel cell technology development. The main target is in safety, which is very important aspect for energy technologies. The outcomes will also have an effect on efficiency, cost, design, and environmental performance. Proper water, thermal, airflow, and fuel management of the fuel cell system combined with mechanical durability and reliability are the crucial enablers for stable operation required from the integrated power source of a mobile device. Reliability must be on the same level as the reliability of the device the energy source is powering; this means years of continuous operation time. Typically, the end-users are not interested of the enabling technologies nor understand the usage limits. They are looking for easy to use devices to enhance their daily life. Fuel cell technology looks promising but there are many practical issues to be solved.


2017 ◽  
Vol 4 ◽  
pp. 76-86 ◽  
Author(s):  
Reece Cohen Woodley ◽  
Kane Yang ◽  
Geoffrey Bruce Tanner ◽  
Dennis Tran

This meta-study focuses on the research regarding the use of nanotechnology in traditional fuel cells in order to increase thermodynamic efficiency through the exploitation of various thermodynamic systems and theories. The use of nanofilters and nano-structured catalysts improve the fuel cell system through the means of filtering molecules from protons and electrons significantly increases the possible output of the fuel cell and the use of nano-platinum catalysts to lower the activation energy of the fuel cell chemical reaction a notable amount resulting in a more efficient system and smaller entropy in comparison to the use of macro sized catalysts.


Author(s):  
David A. Berry ◽  
Robert James ◽  
Todd H. Gardner ◽  
Dushyant Shekhawat

The near-term commercial success for many fuel cell technologies will rely on their ability to utilize current infrastructure fuels. Several large ready-markets exist for fuel cell systems that utilize middle distillate petroleum fractions like diesel fuel. One particular application is diesel-based auxiliary power units (APU). Unfortunately, very little research and development has been devoted to this application. Ongoing research at the National Energy Technology Laboratory (NETL) and other organizations is trying to address this need. In order for a fuel cell to utilize diesel fuel, it must be reformed into a synthesis gas containing primarily hydrogen, carbon monoxide, carbon dioxide, steam and possibly methane. Because catalytic reforming of hydrocarbon fuels is conducted at the same relative operating temperatures of technologies like solid oxide fuel cells (800–1000°C) a high degree of thermal integration is possible. Unfortunately, carbon deposition and sulfur poisoning of catalysts in the reformer and fuel cell make system operation potentially complicated and costly. To help understand and quantify the impact of these issues on technology development and component, a number of systems analysis was conducted for a diesel-based fuel cell system. One particular system based on a hybrid combustor/reformer concept allowed for excellent utilization of available heat from the fuel cell and yielded an overall fuel to electric conversion efficiency of nearly 50%. This paper discusses its salient features and compares its characteristics to other possible system configurations.


Author(s):  
K. Hemmes ◽  
M. Houwing ◽  
N. Woudstra

Direct Carbon Fuel Cells (DCFCs) have great thermodynamic advantages over other high temperature fuel cells such as MCFC and SOFC. They can have 100% fuel utilization, no Nernst loss (at the anode) and the CO2 produced at the anode is not mixed with other gases and is ready for reuse or sequestration. So far only studies have been reported on cell development. In this paper we study in particular the integration of the production of clean and reactive carbon particles from methane as a fuel for the direct carbon fuel cell. In the thermal decomposition process heat is upgraded to chemical energy in the carbon and hydrogen produced. The hydrogen is seen as a product as well as the power and heat. Under the assumptions given the net system electric efficiency is 22.9 % (based on methane LHV) and 20.7 % (HHV). The hydrogen production efficiency is 65.5 % (based on methane LHV) and 59.1 % (HHV), which leads to a total system efficiency of 88.4 % (LHV) and 79.8 % (HHV). Although a pure CO2 stream is produced at the anode outlet, which is seen as a large advantage of DCFC systems, this advantage is unfortunately reduced due to the need for CO2 in the cathode air stream. Due to the applied assumed constraint that the cathode outlet stream should at least contain 4% CO2 for a proper functioning of the cathode, similar to MCFC cathodes a major part of the pure CO2 has to be mixed with incoming air. Further optimization of the DCFC and the system is needed to obtain a larger fraction of the output streams as pure CO2 for sequestration or reuse.


Author(s):  
M. O. Branda˜o ◽  
S. C. A. Almeida

This paper describes the study made by COPPE/UFRJ which goal is the development of fuel cells systems for automotive applications. The study is divided in two parts. The first is the development of a PEM direct fuel cell. In addition a method for experimentally determine the possibility of using a fuel in a fuel cell is developed. The components of catalysts are also tested such as Tin and Ruthenium in a Platinum coated electrode. The second part is the control system for a fuel cell powered vehicle. The vehicle power is modeled from its actions and losses. A power of 80kW seems to be a great choice if made of 50kW from the fuel cell system and 30kW from an accumulator such as a pack of batteries or a super capacitor.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 498
Author(s):  
Andrzej Wilk ◽  
Daniel Węcel

Currently, fuel cells are increasingly used in industrial installations, means of transport, and household applications as a source of electricity and heat. The paper presents the results of experimental tests of a Proton Exchange Membrane Fuel Cell (PEMFC) at variable load, which characterizes the cell’s operation in real installations. A detailed analysis of the power needed for operation fuel cell auxiliary devices (own needs power) was carried out. An analysis of net and gross efficiency was carried out in various operating conditions of the device. The measurements made show changes in the performance of the fuel cell during step changing or smooth changing of an electric load. Load was carried out as a change in the current or a change in the resistance of the receiver. The analysis covered the times of reaching steady states and the efficiency of the fuel cell system taking into account auxiliary devices. In the final part of the article, an analysis was made of the influence of the fuel cell duration of use on obtained parameters. The analysis of the measurement results will allow determination of the possibility of using fuel cells in installations with a rapidly changing load profile and indicate possible solutions to improve the performance of the installation.


2002 ◽  
Vol 730 ◽  
Author(s):  
Alan F. Jankowski ◽  
Jeffrey P. Hayes ◽  
R. Tim Graff ◽  
Jeffrey D. Morse

AbstractFuel cells have gained renewed interest for applications in portable power since the energy is stored in a separate reservoir of fuel rather than as an integral part of the power source, as is the case with batteries. While miniaturized fuel cells have been demonstrated for the low power regime (1-20 Watts), numerous issues still must be resolved prior to deployment for applications as a replacement for batteries. As traditional fuel cell designs are scaled down in both power output and physical footprint, several issues impact the operation, efficiency, and overall performance of the fuel cell system. These issues include fuel storage, fuel delivery, system startup, peak power requirements, cell stacking, and thermal management. The combination of thin-film deposition and micro-machining materials offers potential advantages with respect to stack size and weight, flow field and manifold structures, fuel storage, and thermal management. The micro-fabrication technologies that enable material and fuel flexibility through a modular fuel cell platform will be described along with experimental results from both solid oxide and proton exchange membrane, thin-film fuel cells.


2010 ◽  
Vol 12 ◽  
pp. 105-113 ◽  
Author(s):  
Savvas Vasileiadis ◽  
Zoe Ziaka

Our recent communication focuses on small scale and nanoscale type engineering applications of alumina inorganic membrane reactors and reactor-permeator systems for the conversion of renewable and non-renewable hydrocarbons and methane rich streams into hydrogen rich gas for direct inner application and operation of fuel cell systems. This study elaborates on new nanomembrane reactors for the steam-methane/hydrocarbon reforming and water gas shift reactions, including work in the synthesis, manufacturing, modeling and operation of such microreaction systems. The projected small scale reactors, separators and overall reaction systems are of current significance in the area of multifunctional microreactor and nanoreactor design and operation in connection with the operation of fuel cells for transportation, stationary, and portable power generation applications. An added advantage of such systems is the reactive and separative operations of the fuel cell membrane-processor which are combined to convert the hydrocarbon with steam to valuable fuel gas for continuous fuel cell operation. Moreover, the nanomembrane systems under development have the unique characteristics to perform multiple operations per unit volume, such as to utilize beneficial equilibrium shift principles in reactant conversion and product yield through the removal of permselective species (i.e., hydrogen) via the inorganic membrane out of the conversion/reaction zone. In this way, improved hydrogen and product yields can be achieved which exceed the equilibrium calculated yields. Simultaneously, the reaction products, such as synthesis gas (i.e., H2, CO and CO2) at the reactor exit can be used as fuel in mostly solid oxide and molten carbonate fuel cells. The role of the alumina nanomembrane is also in the main conversion and upgrading sections of these feedstocks in order to overcome existing heat and mass transfer limitations and increase the overall efficiency of the microreactor-fuel cell system.


Author(s):  
K. Hemmes ◽  
M. Houwing ◽  
N. Woudstra

Direct Carbon Fuel Cells (DCFCs) have great thermodynamic advantages over other high temperature fuel cells such as molten carbonate fuel cell (MCFC) and solid oxide fuel cell. They can have 100% fuel utilization, no Nernst loss (at the anode), and the CO2 produced at the anode is not mixed with other gases and is ready for re-use or sequestration. So far only studies have been reported on cell development. In this paper we study in particular the integration of the production of clean and reactive carbon particles from methane as a fuel for the direct carbon fuel cell. In the thermal decomposition process heat is upgraded to chemical energy in the carbon and hydrogen produced. The hydrogen is seen as a product as well as the power and heat. Under the assumptions given the net system electric efficiencies are 22.9% (based on methane lower heating value, LHV) and 20.7% (higher heating value, HHV). The hydrogen production efficiencies are 65.5% (based on methane LHV) and 59.1% (HHV), which leads to total system efficiencies of 88.4% (LHV) and 79.8% (HHV). Although a pure CO2 stream is produced at the anode outlet, which is seen as a large advantage of DCFC systems, this advantage is unfortunately reduced due to the need for CO2 in the cathode air stream. Due to the applied assumed constraint that the cathode outlet stream should at least contain 4% CO2 for the proper functioning of the cathode, similar to MCFC cathodes, a major part of the pure CO2 has to be mixed with incoming air. Further optimization of the DCFC and the system is needed to obtain a larger fraction of the output streams as pure CO2 for sequestration or re-use.


Author(s):  
Shafini Mohd Shafie ◽  
A Harits Nu'man ◽  
Nik Nurul Anis Nik Yusuf

Due to the emerging development in the energy industry, the demand for electricity consumption has sharply increased for each country. Therefore, a new recovery of energy resources is needed in consequence of the decreasing dependency on conventional energy resources, while sustaining energy security in the aspect of energy supply and climate change issues. The fuel cell is one of the most potential resources to be explored in order to overcome the constraints of the current energy generation. The aim of this paper is to discuss the entire cycle of the fuel cell system. It is starting from biogas production up to the recent studies related to life cycle assessment on fuel cell studies. Most of the researchers focused on the technical part of fuel cells; however, a comprehensive environmental assessment is essential to fully recognize the impact of fuel cells. Furthermore, this conceptual paper provided an idea on understanding the concept of fuel cell and referred to recently published articles related to life cycle assessment. Hopefully, this study can provide the guideline in determining the future energy for this country, in order to be less dependent on the current resources of energy supply.


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