Quantitative Characterization of Organic Quenchant’s Heat Transfer by using Fireworks Algorithm

Author(s):  
Imre Felde ◽  
Lauralice F. Canale ◽  
Rafael Colas ◽  
George E. Totten

Abstract The knowledge of the thermal boundary conditions helps to understand the heat transfer phenomena that takes place during heat treatment processes. Heat Transfer Coefficients (HTC) describe the heat exchange between the surface of an object and the surrounding medium. The Fireworks Algorithm (FWA) method was used on near-surface temperature-time cooling curve data obtained with the so-called Tensi multithermocouple 12.5 mm diameter x 45 mm Inconel 600 probe. The fitness function to be minimized by a Fireworks Algorithm (FWA) approach is defined by the deviation of the measured and calculated cooling curves. The FWA algorithm was parallelized and implemented on a Graphics Processing Unit architecture. This paper describes in detail the FWA methodology to compare and differentiate the potential quenching properties attainable with a series of vegetable oils including: cottonseed, peanut, canola, coconut, palm, sunflower, corn and a soybean oil vs a typical accelerated petroleum oil quenchant.

2019 ◽  
Author(s):  
Rosa L. Simencio Otero ◽  
Sándor Szénási ◽  
Zoltán Fried ◽  
Imre Felde ◽  
Jônatas M. Viscaino ◽  
...  

Abstract An inverse solver for the estimation of the temporospacial heat transfer coefficients (HTCs), without using prior information of the thermal boundary conditions, was used for immersion quenching into a series of vegetable oils and two commercial petroleum oil quenchants. The Particle Swarm Optimization method was used on near-surface temperature-time cooling curve data obtained with the so-called Tensi multithermocouple 12.5 mm diameter x 45 mm Inconel 600 probe. The fitness function to be minimized by a particle swarm optimization (PSO) approach is defined by the deviation of the measured and calculated cooling curves. The PSO algorithm was parallelized and implemented on a Graphics Processing Unit architecture. This paper describes in detail the PSO methodology to compare and differentiate the potential quenching properties attainable with a series of vegetable oils including: cottonseed, peanut, canola, coconut, palm, sunflower, corn and a soybean oil vs a typical accelerated petroleum oil quenchant.


Author(s):  
M. Cortina Di´az ◽  
H. Boye ◽  
I. Hapke ◽  
J. Schmidt ◽  
Y. Staate ◽  
...  

Flow boiling heat transfer characteristics of water and hydrocarbons in mini and microchannels are experimentally studied. Two different test section geometries are employed; a circular channel with a hydraulic diameter of 1500 μm, and rectangular channels with height values of 300–700 μm and a width of 10mm. In both facilities the fluid flows upwards and the test sections, made of the nickel alloy Inconel 600, are directly electrically heated. Thus the evaporation takes place under the defined boundary condition of constant heat flux. Mass fluxes between 25 and 350 kg/(m2s) and heat fluxes from 20 to 350 kW/m2 at an inlet pressure of 0.3 MPa are examined. Infrared thermography is applied to scan the outer wall temperatures. These allow the identification of different boiling regions, boiling mechanisms and the determination of the local heat transfer coefficients. Measurements are carried out in initial, saturated and post-dryout boiling regions. The experimental results in the region of saturated boiling are compared with available correlations and with a physically founded model developed for convective boiling.


2015 ◽  
Vol 830-831 ◽  
pp. 172-176 ◽  
Author(s):  
U. Vignesh Nayak ◽  
K. Narayan Prabhu

Quench heat treatment consists of rapid cooling of steel alloys after austenetization by subjecting them to cooling in a suitable cooling medium. At the heart of quench treatment is the transient heat transfer that occurs between the metal surface and the quenchant at their interface. This governs the quality of the component as it influences phase transformation, residual quench stresses and mechanical properties developed. In the present research work, spatially dependent transient heat flux in the axial direction was estimated using cooling curve analyses coupled with inverse heat conduction technique. A standard Inconel 600 probe instrumented with multiple thermocouples and heated to 865°C was quenched in distilled water (DW) and DW based multi walled carbon nanotubes (MWCNT) quench media. For evaluating the cooling performance, nanoquenchants with concentrations of 0.01, 0.1 and 1.0g/lt. were prepared. The cooling rate curve calculated from the measured temperature at the geometric center of the probe and the estimation of spatially dependent heat fluxes showed that the heat extraction during quenching with MWCNT nanoquenchant (0.1g/lt.) was higher than the other quenchants. The measured values of thermal conductivity and viscosities of quenchants did not show any significant variation.


2017 ◽  
Vol 5 ◽  
pp. 39-48 ◽  
Author(s):  
Nikolai Kobasko

In the paper transient nucleate boiling process is widely discussed. It’s unknown previously and investigated by author characteristics create a basis for designing of new technologies which allow receiving super strengthened materials. Obtained results are also used for appropriate software development to be widely applied for control of technological processes and cooling recipes design. A possibility of transition from real heat transfer coefficients (HTCs) to effective HTCs is discussed in the paper too. It is shown that core temperature of steel parts at the end of transient nucleate boiling (self-regulated thermal process (SRTP)) is a linear function of a part dimension when convective heat transfer coefficient during quenching in liquid media is fixed. Also, it is shown that effective Kondrtajev number Kn is a function of part size and convection intensity and is almost linear function for large sizes of steel parts. Surface temperature at the beginning of self-regulated thermal process and at its end is calculated depending on size and intensity of cooling. Based on obtained new results, it is possible to design DATABASE for liquid quenchants using standard Inconel 600 probe combined with the Liscic/Petrofer probe. Obtained results can be useful for engineers and software designers.


2019 ◽  
Author(s):  
Jianfeng Gu ◽  
Jun Xu ◽  
Rosa L. Simencio Otero ◽  
Jônatas M. Viscaino ◽  
Lauralice C.F. Canale ◽  
...  

Abstract Vegetable oils are currently using basestocks for biodegradable and renewable quenchant formulation. However, there are relatively few references relating to their true equivalence, or lack thereof, relative to the quenching performance of petroleum oil-based quenchant formulations. To obtain an overview of the variability of vegetable oil quenching performance, cooling curves were determined, and the heat transfer coefficient profiles were calculated at the Institute of Materials Modification and Modeling School of Materials Science and Engineering in Shanghai, China. The vegetable oils that were studied included canola and palm oils. Cooling curves were obtained using the Tensi multiple surface thermocouple 15 mm diameter x 45 mm cylindrical Inconel 600 probe. For comparison, similar data were obtained with Houghtoquench HKM, an accelerated petroleum oil quenchant. The results of this work will be discussed here.


Author(s):  
Luca Mussi ◽  
Spela Ivekovic ◽  
Youssef S.G. Nashed ◽  
Stefano Cagnoni

The authors formulate the body pose estimation as a multi-dimensional nonlinear optimization problem, suitable to be approximately solved by a meta-heuristic, specifically, the particle swarm optimization (PSO). Starting from multi-view video sequences acquired in a studio environment, a full skeletal configuration of the human body is retrieved. They use a generic subdivision-surface body model in 3-D to generate solutions for the optimization problem. PSO then looks for the best match between the silhouettes generated by the projection of the model in a candidate pose and the silhouettes extracted from the original video sequence. The optimization method, in this case PSO, is run in parallel on the Graphics Processing Unit (GPU) and is implemented in Cuda-C™ on the nVidia CUDA™ architecture. The authors compare the results obtained by different configurations of the camera setup, fitness function, and PSO neighborhood topologies.


Author(s):  
A. I. Ol’shanskii ◽  
S. V. Zhernosek ◽  
A. M. Gusarov

In the paper, the authors analyzed the solution of the differential equation of non-stationary heat conduction for an unbounded plate during the heat exchange of plate surfaces with the surrounding medium according to Newton’s law at a constant temperature of the medium. To use the results of solving the equations in the drying of thin flat materials, the dependence of the heat transfer coefficients on temperature and moisture content was studied. As a result of studying and analyzing a number of literature sources, the regularities of the change in the heat transfer coefficients during drying are established with high reliability. Studies of drying of thin wet plates of white and red clays with known heat transfer coefficients have shown that for small values of the heat transfer criterion of the Bio and small temperature gradients over the section of a thin material, application of the results of solutions of the heat transfer equations gives completely satisfactory agreement between the calculated and experimental values of the temperatures and the duration of drying. It is established that for small Bio numbers, the main factor is the external heat and mass transfer of the surface of the material with the surrounding medium and the rate of drying depends little on internal mass transfer. It is shown that the use of numerical methods for solving differential equations is possible with varying degrees of approximation only for accurate and reliable dependences of heat and mass transfer coefficients on moisture content and temperature. For a number of materials with known heat transfer coefficients, the use of analytical methods in calculations is of considerable interest and brings the theory closer to the practice of drying.


Author(s):  
John D. Rubio

The degradation of steam generator tubing at nuclear power plants has become an important problem for the electric utilities generating nuclear power. The material used for the tubing, Inconel 600, has been found to be succeptible to intergranular attack (IGA). IGA is the selective dissolution of material along its grain boundaries. The author believes that the sensitivity of Inconel 600 to IGA can be minimized by homogenizing the near-surface region using ion implantation. The collisions between the implanted ions and the atoms in the grain boundary region would displace the atoms and thus effectively smear the grain boundary.To determine the validity of this hypothesis, an Inconel 600 sample was implanted with 100kV N2+ ions to a dose of 1x1016 ions/cm2 and electrolytically etched in a 5% Nital solution at 5V for 20 seconds. The etched sample was then examined using a JEOL JSM25S scanning electron microscope.


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