Nondestructive Analysis Solution Using Combination of Lock-In Thermography (LIT) and 3D Oblique X-Ray CT Technology

Author(s):  
Naoki Seimiya ◽  
Takuhei Watanabe ◽  
Takashi Ichinomiya

Abstract We developed the non-destructive failure analysis method that is combination of Lock-in thermography (LIT) and high resolution 3D oblique CT. It made possible to complete the total analysis efficiently, because we can distinguish the type of failure by this non-destructive method.

Author(s):  
Mario Pacheco ◽  
Deepak Goyal

Abstract The development of a next generation high-resolution x-ray Computed Tomography (CT) tool and its applications are reported in this paper. Some of the key features are region of interest capability, improved time-to-data, improved usability, and data collection automation capability. We also discuss the key technical challenges that are faced by x-ray CT technology. Critical cases that are hard or not possible to isolate by alternative methods are also discussed. Examples include Controlled Collapse Chip Connection (C4) bump cracking and “invisible” non-wetting analysis, ball grid array (BGA) solder joint cracking, and wirebond microcracking and wirebond shorting, as well as demonstration of progressive testing capability.


2011 ◽  
Vol 2011 (DPC) ◽  
pp. 002160-002198
Author(s):  
Rudolf Schlangen ◽  
Herve Deslandes ◽  
Toru Toda ◽  
Toshinobu Nagatomo ◽  
Shigeki Sako ◽  
...  

Root cause analysis for package defects is currently performed by de-processing the package until such defects can be physically seen. However, many such defects within the package are removed, or are confused with defects created during de-processing itself. 3D X-ray has been used to analyze such physical defects within a packaged device in a non-destructive manner. However, the increasing density and associated shrinkage of components such as multi-layered substrates require significantly higher resolutions, which translates to longer times. High resolution X-ray is impractical when searching for a defect over a wide area due to the time to acquire detailed 3D images (~24 hrs). Thermal emission analysis has been widely used for localizing defects on ICs. Recent advancement in thermal emission camera technology coupled with lock-in thermography has allowed orders of magnitude better sensitivity ( < 1μW) and improvement in localization resolution (x,y to < 3 um). However, the application of lock-in thermography has been primarily limited to defect localization at the die level [1]. A a highly sensitive MWIR camera combined with a real time lock-in technique demonstrates the capability to localize defects within packaged devices, even through its mold compound. The technique accurately predicts the depth (z) of a thermal defect within the device (< + 5%) This paper will demonstrate multiple examples of the successful combination of advanced lock-in thermography analysis and high resolution 3D X-ray for totally non-destructive defect location within a packaged device. This initial accurate thermal localization in x, y and z enables the high resolution 3D X-ray system to focus analysis to a few microns so that the defect can be seen quickly (< 1 hr), enabling detection and analysis of previously undetected defects with highest throughput.


Author(s):  
Wenbing Yun ◽  
Steve Wang ◽  
David Scott ◽  
Kenneth W. Nill ◽  
Waleed S. Haddad

Abstract A high-resolution table-sized x-ray nanotomography (XRMT) tool has been constructed that shows the promise of nondestructively imaging the internal structure of a full IC stack with a spatial resolution better than 100 nm. Such a tool can be used to detect, localize, and characterize buried defects in the IC. By collecting a set of X-ray projections through the full IC (which may include tens of micrometers of silicon substrate and several layers of Cu interconnects) and applying tomographic reconstruction algorithms to these projections, a 3D volumetric reconstruction can be obtained, and analyzed for defects using 3D visualization software. XRMT is a powerful technique that will find use in failure analysis and IC process development, and may facilitate or supplant investigations using SEM, TEM, and FIB tools, which generally require destructive sample preparation and a vacuum environment.


Author(s):  
Frank Altmann ◽  
Christian Grosse ◽  
Falk Naumann ◽  
Jens Beyersdorfer ◽  
Tony Veches

Abstract In this paper we will demonstrate new approaches for failure analysis of memory devices with multiple stacked dies and TSV interconnects. Therefore, TSV specific failure modes are studied on daisy chain test samples. Two analysis flows for defect localization implementing Electron Beam Induced Current (EBAC) imaging and Lock-in-Thermography (LIT) as well as adapted Focused Ion Beam (FIB) preparation and defect characterization by electron microscopy will be discussed. The most challenging failure mode is an electrical short at the TSV sidewall isolation with sub-micrometer dimensions. It is shown that the leakage path to a certain TSV within the stack can firstly be located by applying LIT to a metallographic cross section and secondly pinpointing by FIB/SEM cross-sectioning. In order to evaluate the potential of non-destructive determination of the lateral defect position, as well as the defect depth from only one LIT measurement, 2D thermal simulations of TSV stacks with artificial leakages are performed calculating the phase shift values per die level.


2021 ◽  
Author(s):  
Αλέξανδρος Εμμανουηλίδης

This thesis presents a multi-proxy reconstruction from 5 different coastal wetlands of southern Greece spanning in the Holocene period and an in-depth review and application of non-destructive systems (CT scanning, X-ray Fluorescence) in paleoenvironmental research. During this thesis, the acquired dataset used consisted of a) X-ray Fluorescence scanning (XRF), b) Computed Tomography (CT) scanning, c) Stable isotopes δ18O and δ13C, d) micropaleontology (foraminifera, ostracods, diatoms, pollen), e) mineralogical analysis, and f) standard sedimentological techniques (grain size, magnetic susceptibility (MS), Total Organic Carbon (TOC), carbonates content). The chronological framework for the sediment cores was established through 14C radiocarbon dating. The wetlands studied are Aliki salt pond (NE Gulf of Corinth), Klisova lagoon (SW Greece), lake Vouliagmeni (E Gulf of Corinth), Agoulinitsa marsh field (W Peloponnese) and Pappas lagoon (NW Peloponnese). The sites form an E-W transect of southern Greece, an area with high climatic and environmental spatial variability, whereas human occupancy on all areas is recorded from antiquity. Non-destructive, high-resolution techniques used in this thesis have been established as standard in the last decades and have been a great asset in geosciences. Computed Tomography (CT) was conducted in lake Vouliagmeni, Agoulinitsa marsh and Pappas lagoon cores. In contrast, XRF was performed on all core sections except for Pappas lagoon core, where the high assemblage of bivalve shells could lead to bias of Ca. The fundamental parameter behind CT analysis is the Hounsfield units that reflect relative density variations in the sediment. Correlation between HU values and heavy elements like Zr has been detected in all cores, whereas distinct sedimentological facies were recorded according to HU variations. In Agoulinitsa and Pappas lagoon, microstructural characteristics like shells/sediment ratio and root remnants were examined through 3D sections, in which HU boundaries were set accordingly. Lake Vouliagmeni sediment core was characterized by extreme stratigraphic variations with lamination structures alternating with homogenous deposits and event layers. Laminae thickness and boundaries were recorded through 3D rendered volumes with HU boundaries. Micro CT scanning and thin section analysis was also performed to cross-check possible variations. Event sedimentation layers were distinguished through the combined use of CT scanning, XRF and MS, with layers responding to increased HU, MS and Mn values. Statistical assessment of elemental distribution and HU revealed 3 different clusters. Cluster A responded to sedimentation during enhanced evaporation in the area, Cluster B emulated sedimentation during increased chemical weathering in the catchment, and Cluster C reflected the homogenous deposits. Aliki salt pond is located in a highly tectonic region, at the northeast part of the Gulf of Corinth in Greece. Beachrock deposits that form a barrier between the salt pond and the marine environment play an essential role in the evolution of the area. The chronological framework was set at ca. 3100 cal BP by four 14C radiocarbon dates and the established evolutionary model indicate four different changes taking place during this period in the study area. From around 3100 to 1600 cal BP, a transition from a closed to an open lagoonal environment, was identified, interrupted by a terrestrial fluvial deposit at ca. 2500 cal BP. A shift toward a closed lagoonal system at around 1600 cal BP and the establishment of a salt pond environment seem to correlate with tectonic activity. The study provides important information about the evolution of the coastal landscape in such an active tectonic region and points the interaction between regional human activity and climatic changes during the late-Holocene period.Klisova lagoon is located in the eastern part of Messolonghi-Etoliko wetland, the biggest lagoonal complex of Greece and an area of great environmental interest. For the last 4700 cal BP, the freshwater influx, the progradation of the Evinos river delta and related geomorphological changes control the environmental conditions (e.g. depth and salinity) in the lagoon system. Considering the centennial temporal resolution of our analyses, small offsets of c.a. 50 years due to the lack of regional reservoir correction do not impact the reported radiocarbon ages considerably. Prior to 4000 cal BP, a relatively shallow water depth, significant terrestrial/freshwater input and increased weathering in the lagoon area are inferred. Elemental proxies and increased dinoflagellate and foraminifera abundances, which indicate marine conditions with prominent freshwater influxes, point to the gradual deepening of the lagoon recorded at the drilling site up to 2000 cal BP. The marine and freshwater conditions equilibrium sets at 1300 cal BP, and the lagoonal system seems to reach its present state. Maxima of anthropogenic pollen indicators during the Mycenaean (3200 cal BP), Hellenistic (2200 cal BP) and Late Byzantine (800 cal BP) periods suggest intervals of increased anthropogenic activities in the study area. Lake Vouliagmeni is subjected to intense climatically and tectonic forces, causing stratigraphic variations, with laminated sediments frequently interrupted by homogenous and event sedimentation deposits. Lamination couplets consist of aragonite layers alternating with detrital and organic residues and form during periods of seawater intrusion and stratification of the lake water. The discontinuous occurrence of laminated deposits excludes a varve based chronology from being established but still highlights the susceptibility of the lake to record environmental and climatically driven changes. Our synthesis model for regional climatic reconstruction and local environmental changes derives from δ18O and δ13C data from the laminated and homogenous sediments studied separately depending on the dominant carbonate mineral. This is further strengthened by high-resolution geochemical proxies, diatom and sedimentological data. Regional climatic trajectories from key sites and possible links to the lake Vouliagmeni record are explored in response to atmospheric circulation patterns variations. Phases of overall humid conditions are recorded by the increased inflow of siliciclastic material in the lake and negative δ18Obulk values. In contrast, periods of marine intrusion and enhanced evaporation are recorded by aragonite precipitation, increased δ18OAr values and laminations. The driving mechanism behind laminae formation seems to be marine intrusions, leading to pycnocline stabilization and increased evaporation of lake surface waters during summer months. Climatic oscillations recorded during the Holocene, apart from their duration, do not exceed events of the last millennia.


2011 ◽  
Vol 2011 (1) ◽  
pp. 001078-001083 ◽  
Author(s):  
K. Fahey ◽  
R. Estrada ◽  
L. Mirkarimi ◽  
R. Katkar ◽  
D. Buckminster ◽  
...  

This paper describes the utilization of non-destructive imaging using 3D x-ray microscopy for package development and failure analysis. Four case studies are discussed to explain our methodology and its impact on our advanced packaging development effort. Identifying and locating failures embedded deep inside the package, such as a solder fatigue failure within a flip chip package, without the need for physical cross-sectioning is of substantial benefit because it preserves the package for further analysis. Also of utility is the ability to reveal the structural details of the package while producing superior quality 2D and volumetric images. The technique could be used not only for analysis of defects and failures, but also to characterize geometries and morphologies during the process and package development stage.


2020 ◽  
Vol 192 ◽  
pp. 108093 ◽  
Author(s):  
Elena Dilonardo ◽  
Michele Nacucchi ◽  
Fabio De Pascalis ◽  
Mauro Zarrelli ◽  
Cinzia Giannini

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