MODELING OF THE MATERIAL DEFORMATION PROCESS IN A VIBRAROLL GRINDER

Author(s):  
L. L.  Sotnik ◽  
◽  
L. A.  Sivachenko ◽  
Author(s):  
B W Skews ◽  
O E Kosing ◽  
R J Hattingh

The deformation of metal plates and tubes achievable through the use of liquid shock waves generated in a shock tube is studied, with reference to both free-forming and forming the metal into dies, as well as to imprinting detailed features. The process is highly controllable, in terms of the magnitude and duration of the applied pressure pulse. A projectile is fired into a liquid column producing a high-pressure liquid shock wave which impinges on the testpiece. Different projectile materials, driving pressures and impact velocities are used to alter the energy and impulse transmitted. A particular attraction of its use in a laboratory is the application of high-speed photography to the deformation process. Illustration of the application of the facility to slamming studies and to fracture of brittle materials is included. It is concluded that the techniques employed offer a useful and versatile tool for many studies of material deformation.


2019 ◽  
Vol 14 (1) ◽  
pp. 59-66
Author(s):  
Yu.I. Pimshin ◽  
Yu.V. Zayrov ◽  
G.A. Naumenko

Author(s):  
L.R. Kashapova ◽  
D.L. Pankratov ◽  
V.G. Shibakov

The procedure of automated process reliability evaluation is developed in order to prevent recurrent defects in parts manufactured by die stamping. The procedure is based on the analysis of such factors as part design, material, its mechanical and physical properties; equipment parameters, tool performance, etc. The list of reliability factors may vary according to type of operation as deformation process is different for each group of operations. The adjustment of stamping process reliability performance prevents any defects emerging during production of critical parts as early as the work preparation stage.


2011 ◽  
Vol 683 ◽  
pp. 69-79 ◽  
Author(s):  
Evgeny V. Naydenkin ◽  
Galina P. Grabovetskaya ◽  
Konstantin Ivanov

In this review the investigations of deformation process development are discussed which were carried out by tension and creep in the temperature range Т<0.4Tm (here Тm is the absolute melting point of material) for nanostructured metals produced by the methods of severe plastic deformation. The contribution of grain boundary sliding to the total deformation in the above temperature interval is also considered. An analysis is made of the effect of grain size and grain boundary state on the evolution of grain boundary sliding and cooperative grain boundary sliding in nanostructured metals.


1982 ◽  
Vol 104 (3) ◽  
pp. 319-325 ◽  
Author(s):  
Y. Kita ◽  
M. Ido ◽  
N. Kawasaki

Although the chip formation mechanism by a tool having a large negative rake angle is not well known, it is very important to make the process clear in order to get high quality in finished surfaces. In this paper, the behavior of material ahead of a tool face with a large negative rake angle is examined by means of low speed machining on lead. The deformation process of the material is investigated by the deformation study combining a finite element method with a grid line method. During cutting, the deformation process of grid lines which were drawn on the sides of testpieces was observed through a side glass which restricted the side flow of material. Cutting force was measured by a dynamometer consisting of an elongated octagonal ring with strain wire gages. As a result it was found that the shear stress on the slip line of maximum increment of shear strain is nearly constant, but the compressive stress changes along the line. It was concave near the top of cutting edge and convex near the surface of the test piece. The position of the change of polarity in the slope shifted depending on the rake angle of the tool. This phenomenon is considered to have close relation with the stagnant tip, which decides not only the size of chip, but also whether or not a chip will be formed. Flow lines of material and the deformed region ahead of tool faces with different negative rake angles were also obtained and they were compared with each other.


Sign in / Sign up

Export Citation Format

Share Document