scholarly journals Experimental analysis of the state of stress in a steel – titanium perforated plate loaded with concentrated force

2020 ◽  
Vol 15 (55) ◽  
pp. 277-288
Author(s):  
Mateusz Konieczny ◽  
Grzegorz Gasiak ◽  
Henryk Achtelik
Keyword(s):  
Experimental Analysis ◽  
Maximum Stress ◽  
Ammonia Synthesis ◽  
Perforated Plate ◽  
The State ◽  
Von Mises Stress ◽  
Concentrated Force ◽  
State Of Stress ◽  
Plate Perforation ◽  
Von Mises

The paper presents an experimental analysis of the state of stress, free supported on the edge of a steel – titanium circular perforated plate loaded with a centrally concentrated force, created in the technological process of explosion welding. For this purpose, a special test stand was designed and a methodology for testing the perforated plate was developed. Resistance strain gauges were used to measure the state of strain. The load was applied in the center of the plate to a pressure stamp. As a result of the research, the values of radial, circumferential and equivalent von Mises stress were obtained as a function of the radius of the plate perforation circle and its load. The stress distribution topography revealed the zones of maximum stress of the steel – titanium perforated plate. The proposed method of experimental research can be used by engineers to verify the state of stress, e.g. in the designed tube sheet walls of reactors for ammonia synthesis.

scholarly journals Influence of the applied layer on the state of stress in a bimetallic perforated plate under two load variants

2021 ◽  
Vol 15 (56) ◽  
pp. 137-150
Author(s):  
Mateusz Konieczny ◽  
Grzegorz Gasiak ◽  
Henryk Achtelik
Keyword(s):  
Perforated Plate ◽  
Single Layer ◽  
External Pressure ◽  
The State ◽  
Von Mises Stress ◽  
Stress Tests ◽  
Concentrated Force ◽  
State Of Stress ◽  
Base Steel ◽  
Von Mises

The paper presents the results of the analysis of the influence of the applied plate layer on the state of stress in the bimetallic perforated plate. The finite element method ANSYS program was used for numerical calculations. The paper presents the results of stress tests for a single-layer clad plate made of S355J2 steel and a bimetallic perforated plate consisting of layers made of S355J2 steel and titanium. In addition, the study presents the results of the research on the influence of the method of loading, i.e. the concentrated force P in the geometric center of the plate and the external pressure q on the entire surface of the plate, and the method of support, i.e. free support and fixed, on the location of stress concentration zones in the bimetallic circular perforated plate. It has been shown that the presence of a perforated layer in the plate reduces the value of the equivalent von Mises stress by a minimum of approximately 30% in the base (steel) layer.

scholarly journals Research of Maximum Stress Zones in Circular Plates with Loades Concentrated Force

2020 ◽  
Vol 70 (2) ◽  
pp. 77-90
Author(s):  
Konieczny Mateusz ◽  
Achtelik Henryk ◽  
Gasiak Grzegorz
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Stress Concentration ◽  
Maximum Stress ◽  
Perforated Plate ◽  
Chemical Equipment ◽  
Circular Plates ◽  
The Finite Element Method ◽  
Concentrated Force ◽  
State Of Stress

AbstractThe paper presents numerical and experimental analysis of the state of stress in a circular perforated plate, free supported or fixed on entire premier and loaded concentrated force. This type of plate have found applications in the field of chemical equipment, pressure tanks and box conveyors. The use of the finite element method for numerical calculations enables accurate location of stress concentration zones in a perforated plate and allows to determine stress values around these hole.

scholarly journals Research of stress distribution in the cross-section of a bimetallic perforated plate perpendicularly loaded with concentrated force

2020 ◽  
Vol 15 (55) ◽  
pp. 241-257
Author(s):  
Mateusz Konieczny ◽  
Henryk Achtelik ◽  
Grzegorz Gasiak
Keyword(s):  
Stress Distribution ◽  
Plate Thickness ◽  
Perforated Plate ◽  
Von Mises Stress ◽  
Engineering Structures ◽  
Concentrated Force ◽  
Perforated Plates ◽  
Titanium Layer ◽  
The Difference ◽  
Von Mises

The paper presents the stress distribution along the plate thickness in a bimetallic steel – titanium circular, axially symmetrical perforated plate produced in the technological process of explosion welding. The steel layer is the layer that transfers the load in the plate, while the titanium layer is used to improve the properties of the plate, e.g. corrosion resistance, thermal transmittance, etc. in the plate. Two cases of fastening were considered, i.e. a freely supported and fixed plate. Such plates are used in various engineering structures, e.g. simply supported plates can be used in loose material screens, while plates are fixed in heat exchangers. The load was assumed as a concentrated force applied perpendicularly to the plate surface. The results obtained numerically using the finite element method were compared with the results calculated according to the analytical equations. It has been shown that the difference in the results of equivalent von Mises stress calculations does not exceed 13%. The research results presented in the paper can be used by engineers to design bimetallic perforated plates perpendicularly loaded to their surface.

SuperMeshing: A Deep Learning Method for Boosting Mesh Density in Numerical Computation Within 2D Domain

2021 ◽  
Author(s):  
Handing Xu ◽  
Zhenguo Nie ◽  
Qingfeng Xu ◽  
Xinjun Liu
Keyword(s):  
Numerical Computation ◽  
Spatial Resolution ◽  
Maximum Stress ◽  
Linear Mapping ◽  
Stress Fields ◽  
Von Mises Stress ◽  
Full Detail ◽  
Mesh Density ◽  
Novel Method ◽  
Von Mises

Abstract Due to the limit of mesh density, the improvement of the spatial resolution of numerical computation always leads to a decrease in computing efficiency. Aiming at this inability of numerical computation, we propose a novel method for boosting the mesh density in finite element method (FEM) within 2D domain. Based on the von Mises stress fields of 2D plane-strain problems computed by the FEM, this method utilizes a deep neural network named SuperMeshingNet to learn a non-linear mapping from low mesh-density to high mesh-density in stress fields, and realizes the improvement of numerical computation accuracy and efficiency simultaneously. We adopt residual dense blocks into our mesh-density boost model – SuperMeshingNet to extract abundant local features and enhance the prediction capacity. The results indicate that SuperMeshingNet is able to effectively increase the spatial resolution of the von Mises stress fields under the multiple scaling factors: 2X,4X,and8X. Compared with the targets, the relative error of SuperMeshingNet is 2.44%, which shows better performance than the interpolation methods. Besides, SuperMeshingNet reveals an astonishing strength in predicting the maximum stress value. We publicly share our work with full detail of implementation at https://github.com/zhenguonie/2021_SuperMeshing_2D_Plane_Strain.

Wellbore Integrity: An Integrated Experimental and Numerical Study to Investigate Pore Pressure Variation during Cement Hardening under Downhole Conditions

SPE Journal ◽  
2021 ◽  
pp. 1-16
Author(s):  
Weicheng Zhang ◽  
Andreas Eckert ◽  
Steven Hilgedick ◽  
Harvey Goodman ◽  
Meng Meng
Keyword(s):  
Pore Pressure ◽  
Numerical Study ◽  
Pressure Variation ◽  
The State ◽  
Numerical Results ◽  
Von Mises Stress ◽  
Fluid Loss ◽  
Wellbore Integrity ◽  
State Of Stress ◽  
Pressure Decrease

Summary Understanding the cement hardening process and determining the development of the state of stress in the cement under specific downhole conditions are challenging but fundamental requirements to perform an accurate prediction of wellbore integrity. As an essential component of the state of stress, the temporal variation of cement pore pressure is a critical factor that affects the occurrence of cement failure. In this study, we present a novel laboratory setup to measure the cement pore pressure variation during hardening under representative downhole conditions, including the pressure, temperature, and water exchange between the cement and formation. The pore pressure measurements are further incorporated with a staged finite element analysis (FEA) approach to investigate the state of stress development during cement hardening and to evaluate cement failure under different operations and after different wait-on-cement (WOC) periods. The laboratory measurements show that the external water supply from the formation significantly impedes the pore pressure drop in the cement. The numerical results indicate that the accelerated pore pressure decrease obtained without considering downhole conditions elevates the contact pressure at the cement-formation interfaces significantly and moderately increases the von Mises stress in the cement. The numerical results further predict that the accelerated pore pressure decrease leads to an overestimation of shear failure during pressure testing and steamflooding operations but an underestimation of debonding failure during severe fluid loss and injection-related cooling processes. Based on the results of the integrated laboratory and numerical approach, qualitative and quantitative suggestions are provided for field operations to inhibit wellbore integrity risk during the wellbore life cycle.

scholarly journals Tympanic Membrane Collagen Expression by Dynamically Cultured Human Mesenchymal Stromal Cell/Star-Branched Poly(ε-Caprolactone) Nonwoven Constructs

2020 ◽  
Vol 10 (9) ◽  
pp. 3043
Author(s):  
Stefania Moscato ◽  
Antonella Rocca ◽  
Delfo D’Alessandro ◽  
Dario Puppi ◽  
Vera Gramigna ◽  
...  
Keyword(s):  
Tympanic Membrane ◽  
Maximum Stress ◽  
Element Model ◽  
Von Mises Stress ◽  
Type I ◽  
Collagen Types ◽  
Collagen Expression ◽  
Polymerase Chain ◽  
Von Mises ◽  
Membrane Collagen

The tympanic membrane (TM) primes the sound transmission mechanism due to special fibrous layers mainly of collagens II, III, and IV as a product of TM fibroblasts, while type I is less represented. In this study, human mesenchymal stromal cells (hMSCs) were cultured on star-branched poly(ε-caprolactone) (*PCL)-based nonwovens using a TM bioreactor and proper differentiating factors to induce the expression of the TM collagen types. The cell cultures were carried out for one week under static and dynamic conditions. Reverse transcriptase-polymerase chain reaction (RT-PCR) and immunohistochemistry (IHC) were used to assess collagen expression. A Finite Element Model was applied to calculate the stress distribution on the scaffolds under dynamic culture. Nanohydroxyapatite (HA) was used as a filler to change density and tensile strength of *PCL scaffolds. In dynamically cultured *PCL constructs, fibroblast surface marker was overexpressed, and collagen type II was revealed via IHC. Collagen types I, III and IV were also detected. Von Mises stress maps showed that during the bioreactor motion, the maximum stress in *PCL was double that in HA/*PCL scaffolds. By using a *PCL nonwoven scaffold, with suitable physico-mechanical properties, an oscillatory culture, and proper differentiative factors, hMSCs were committed into fibroblast lineage-producing TM-like collagens.

scholarly journals Pengembangan Alat Bantu Arbor untuk Pembuatan Roda Gigi pada Mesin Frais Vertikal

2021 ◽  
Vol 12 (2) ◽  
pp. 287-296
Author(s):  
Widodo Widodo ◽  
◽  
Rahman Hakim
Keyword(s):  
Metal Cutting ◽  
Engine Speed ◽  
Maximum Stress ◽  
Design Method ◽  
Machining Process ◽  
Von Mises Stress ◽  
Von Mises ◽  
Cutting Processes ◽  
Stress Simulation

The machining process is included in the classification of metal cutting processes, which are used to change the shape of metal or non-metallic product by cutting, peeling or separating. One of the machines used in this cutting process is a vertical type milling machine. This machine functions to make a product, one of which was a gear. The supporting equipment needed to make this gear was a vertical arbor tool. The material used in the manufacture of this product was a cast carbon steel type using the design method for manufacturing and assembly (DFMA), which began by examining and identifying needs, conceptualizing and designing products and making these products tailored to the dimensional specifications of standard and common cutter modules in the market. The results of the manufacture of this tool were directly tested for the manufacture of gears of various sizes and produced products whose deviations were within the tolerance of the measuring instrument, namely in the range 0 to 2%. In addition, the von Mises stress simulation at an engine speed of 150 Rpm, 450 Rpm and 750 Rpm and the resulting maximum stress was still below the yield limit, so it was safe to use.

scholarly journals Evaluation of Stress Distribution and Force in External Hexagonal Implant: A 3-D Finite Element Analysis

2021 ◽  
Vol 18 (19) ◽  
pp. 10266
Author(s):  
Vinod Bandela ◽  
Ram Basany ◽  
Anil Kumar Nagarajappa ◽  
Sakeenabi Basha ◽  
Saraswathi Kanaparthi ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Distribution ◽  
Maximum Stress ◽  
Axial Direction ◽  
Von Mises Stress ◽  
P Value ◽  
Implant Surface ◽  
Element Analysis ◽  
Von Mises

Purpose: To analyze the stress distribution and the direction of force in external hexagonal implant with crown in three different angulations. Materials and Methods: A total of 60 samples of geometric models were used to analyze von Mises stress and direction of force with 0-, 5-, and 10-degree lingual tilt. Von Mises stress and force distribution were evaluated at nodes of hard bone, and finite element analysis was performed using ANSYS 12.1 software. For calculating stress distribution and force, we categorized and labeled the groups as Implant A1, Implant A2, and Implant A3, and Implant B1, Implant B2, and Implant B3 with 0-, 5-, and 10-degree lingual inclinations, respectively. Inter- and intra-group comparisons were performed using ANOVA test. A p-value of ≤0.05 was considered statistically significant. Results: In all the three models, overall maximum stress was found in implant model A3 on the implant surface (86.61), and minimum was found on model A1 in hard bone (26.21). In all the three models, the direction of force along three planes was maximum in DX (0.01025) and minimum along DZ (0.002) direction with model B1. Conclusion: Maximum von Mises stress and the direction of force in axial direction was found at the maximum with the implant of 10 degrees angulation. Thus, it was evident that tilting of an implant influences the stress concentration and force in external hex implants.

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