Online local modeling and prediction of batch process trajectories using just-in-time learning and LSTM neural network

2020 ◽  
Vol 20 (3) ◽  
pp. 715-726
Author(s):  
Feifan Shen ◽  
Jiaqi Zheng ◽  
Lingjian Ye ◽  
Nael El-Farra

This paper deals with the online sample trajectory prediction problem of batch processes considering complex data characteristics and batch-to-batch variations. Although some methods have been proposed to implement the trajectory interpolation problem for quality prediction and monitoring applications, the accuracy and reliability are not ensured due to data nonlinearity, dynamics and other complicated feature. To improve the data interpolation performance, an improved JITL-LSTM approach is designed in this work. Firstly, an improved trajectory-based JITL strategy is developed to extract similar local trajectories. Then the LSTM neural network is used on the basis of the extracted trajectories with a modified network structure. Therefore, trajectory prediction and interpolation can be achieved according to the local JITL-LSTM model at each time index. A simulated fed-batch reactor process is presented to demonstrate the effectiveness of the proposed method.

2011 ◽  
Vol 204-210 ◽  
pp. 1968-1971 ◽  
Author(s):  
Chun Tao Man ◽  
Jia Cui ◽  
Xin Xin Yang ◽  
Jun Kai Wang ◽  
Tian Feng Wang

The batch reactor has strong nonlinearity and hysteresis, the conventional control method is hard to meet the control requirements. According to the batch processes temperature control, this thesis proposed an intelligent control scheme. Combined neural networks with fuzzy logic control, searching and optimized parameters of fuzzy neural network by using Genetic Algorithm (GA), displayed the design method and optimization steps, and the simulation results verify the control scheme which proposed is feasible and effective.


2012 ◽  
Vol 7 (1) ◽  
Author(s):  
Vasanthi Damodaran ◽  
Pappa N

Abstract An accurate semi batch process model should be a nonlinear dynamic model. Neural networks are suitable for modelling nonlinear dynamics and can be used for developing empirical models of semi batch processes. Multi stage neural network based modelling of the polymerization reactor described by Chylla and Haase, is illustrated in this paper. The process is divided into three regions namely heat up period, feed period and hold period and neural model is developed for each stage. This method of multi stage modelling captures the dynamics of the process accurately for the semi batch process. At different stages respective neural model is active based on the period of operation.


2019 ◽  
Vol 42 (5) ◽  
pp. 1022-1036 ◽  
Author(s):  
Xiaochu Tang ◽  
Yuan Li

Batch processes are carried out from one steady phase to another one, which may have multiphase and transitions. Modeling in transitions besides in the steady phases should also be taken into consideration for quality prediction. In this paper, a quality prediction strategy is proposed for multiphase batch processes. First, a new repeatability factor is introduced to divide batch process into different steady phases and transitions. Then, the different local cumulative models that considered the cumulative effect of process variables on quality are established for steady phases and transitions. Compared with the reported modeling methods in transitions, a novel just-in-time model can be established based on the dominant phase identification. The proposed method can not only consider the dynamic characteristic in the transition but also improve the accuracy and the efficiency of transitional models. Finally, online quality prediction is performed by accumulating the prediction results from different phases and transitions. The effectiveness of the proposed method is demonstrated by penicillin fermentation process.


Author(s):  
Xinghai Xu ◽  
Huimin Xie ◽  
Kechao Wen ◽  
Runze He ◽  
Wenjing Hong ◽  
...  

Iterative learning control (ILC) offers an effective learning control scheme to solve the control problems of the batch processes. Although the control performances of ILC systems can be improved batch-by-batch, the convergence still strongly depends on the repeatability of the process and thus lack of robustness. Meanwhile, the data-driven-based deep reinforcement learning (DRL) algorithms have good robustness due to the generalization of the neural network, but it has lower data efficiency in training. In this paper, we propose a complementary control scheme for the batch processes by employing a DRL guided by a classical ILC, termed as the IL-RLC scheme. This scheme has higher data efficiency than the DRL without guidance and better robustness than the ILC, which are demonstrated by the numerical simulations on a linear batch process and a nonlinear batch reactor. This work provides a way for the application of DRL algorithm in the batch process control.


2004 ◽  
Vol 95 (2) ◽  
pp. 97-101 ◽  
Author(s):  
Hongyuan Sun ◽  
Qiye Wen ◽  
Peixin Zhang ◽  
Jianhong Liu ◽  
Qianling Zhang ◽  
...  

Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 1074
Author(s):  
Federico Zuecco ◽  
Matteo Cicciotti ◽  
Pierantonio Facco ◽  
Fabrizio Bezzo ◽  
Massimiliano Barolo

Troubleshooting batch processes at a plant-wide level requires first finding the unit causing the fault, and then understanding why the fault occurs in that unit. Whereas in the literature case studies discussing the latter issue abound, little attention has been given so far to the former, which is complex for several reasons: the processing units are often operated in a non-sequential way, with unusual series-parallel arrangements; holding vessels may be required to compensate for lack of production capacity, and reacting phenomena can occur in these vessels; and the evidence of batch abnormality may be available only from the end unit and at the end of the production cycle. We propose a structured methodology to assist the troubleshooting of plant-wide batch processes in data-rich environments where multivariate statistical techniques can be exploited. Namely, we first analyze the last unit wherein the fault manifests itself, and we then step back across the units through the process flow diagram (according to the manufacturing recipe) until the fault cannot be detected by the available field sensors any more. That enables us to isolate the unit wherefrom the fault originates. Interrogation of multivariate statistical models for that unit coupled to engineering judgement allow identifying the most likely root cause of the fault. We apply the proposed methodology to troubleshoot a complex industrial batch process that manufactures a specialty chemical, where productivity was originally limited by unexplained variability of the final product quality. Correction of the fault allowed for a significant increase in productivity.


Author(s):  
Michael D. Paskett ◽  
Mark R. Brinton ◽  
Taylor C. Hansen ◽  
Jacob A. George ◽  
Tyler S. Davis ◽  
...  

Abstract Background Advanced prostheses can restore function and improve quality of life for individuals with amputations. Unfortunately, most commercial control strategies do not fully utilize the rich control information from residual nerves and musculature. Continuous decoders can provide more intuitive prosthesis control using multi-channel neural or electromyographic recordings. Three components influence continuous decoder performance: the data used to train the algorithm, the algorithm, and smoothing filters on the algorithm’s output. Individual groups often focus on a single decoder, so very few studies compare different decoders using otherwise similar experimental conditions. Methods We completed a two-phase, head-to-head comparison of 12 continuous decoders using activities of daily living. In phase one, we compared two training types and a smoothing filter with three algorithms (modified Kalman filter, multi-layer perceptron, and convolutional neural network) in a clothespin relocation task. We compared training types that included only individual digit and wrist movements vs. combination movements (e.g., simultaneous grasp and wrist flexion). We also compared raw vs. nonlinearly smoothed algorithm outputs. In phase two, we compared the three algorithms in fragile egg, zipping, pouring, and folding tasks using the combination training and smoothing found beneficial in phase one. In both phases, we collected objective, performance-based (e.g., success rate), and subjective, user-focused (e.g., preference) measures. Results Phase one showed that combination training improved prosthesis control accuracy and speed, and that the nonlinear smoothing improved accuracy but generally reduced speed. Phase one importantly showed simultaneous movements were used in the task, and that the modified Kalman filter and multi-layer perceptron predicted more simultaneous movements than the convolutional neural network. In phase two, user-focused metrics favored the convolutional neural network and modified Kalman filter, whereas performance-based metrics were generally similar among all algorithms. Conclusions These results confirm that state-of-the-art algorithms, whether linear or nonlinear in nature, functionally benefit from training on more complex data and from output smoothing. These studies will be used to select a decoder for a long-term take-home trial with implanted neuromyoelectric devices. Overall, clinical considerations may favor the mKF as it is similar in performance, faster to train, and computationally less expensive than neural networks.


Sign in / Sign up

Export Citation Format

Share Document