scholarly journals Wellhead Power Plants Improvement by Introduction of Double Flashing Cycle

Author(s):  
Thomas Mutero ◽  
Peter Muchiri ◽  
Nicholas Mariita

Kenya Electricity Generating Company Ltd (KenGen) has harnessed geothermal energy for over thirty seven years at the Olkaria geothermal field. The total installed capacity of geothermal energy in Kenya currently stands at 703.5 MW generated mostly by single flash and binary geothermal power plants. In the 1990s KenGen considered the Wellheads concept in which modular containerized single flash power plants were to be designed, customized and built on a wellpad for optimized well potential; this approach has largely been successful currently having an installed capacity of 83.5 MW and accounting for 15.7% of KenGen's total geothermal installed capacity. This was done to address an inherent deficiency in the construction of conventional geothermal power plants which was identified as the long period taken to put up the power plants. The wells that have been drilled by KenGen and GDC, tested and shut in awaiting the installation of power plants are rated at about 600 MW. The Wellhead power plant cycle is a single flash geothermal power plant; this research intended to improve the current Wellheads power cycle by introducing a second low pressure separator to harness more energy from the wellheads, design a turbine to be driven by the low pressure steam and evaluate an economic justification for introducing the double flashing cycle. A case study was carried out at Wellhead 914 and Wellhead 915. Data collected indicated that the combined mass flow rate of brine from wells in the two wellpads was 240.4 tonne per hour. This brine was saturated at 13.5 bar-a and at a temperature of 193.40C as it exits the high pressure separator for disposal. The optimal pressure of the low pressure separation was designed at 2.5 bar-a, 127.40C and had an ability to generate 3871 kW of electric power. A turbine operating at a steam inlet pressure of 2.5 bar-a, a speed of 6804 rpm and having an exhaust pressure of 0.075 bar-a was designed. The designed turbine had 4 stages of both stationary and moving blades with a maximum rotor disc diameter of 0.62 meters and an output of 4195 kW. The simple payback period for this project was estimated to be 1.9 years with a rate of return on investment of 42.24%. This would also minimize energy wastage by improving efficiency and footprints on the environment arising from the Wellhead power plants.

Author(s):  
Obumneme Oken

Nigeria has some surface phenomena that indicate the presence of viable geothermal energy. None of these locations have been explored extensively to determine the feasibility of sustainable geothermal energy development for electricity generation or direct heating. In this context, the present study aims to provide insight into the energy potential of such development based on the enthalpy estimation of geothermal reservoirs. This particular project was conducted to determine the amount of energy that can be gotten from a geothermal reservoir for electricity generation and direct heating based on the estimated enthalpy of the geothermal fluid. The process route chosen for this project is the single-flash geothermal power plant because of the temperature (180℃) and unique property of the geothermal fluid (a mixture of hot water and steam that exists as a liquid under high pressure). The Ikogosi warm spring in Ekiti State, Nigeria was chosen as the site location for this power plant. To support food security efforts in Africa, this project proposes the cascading of a hot water stream from the flash tank to serve direct heat purposes in agriculture for food preservation, before re-injection to the reservoir. The flowrate of the geothermal fluid to the flash separator was chosen as 3125 tonnes/hr. The power output from a single well using a single flash geothermal plant was evaluated to be 11.3 MW*. This result was obtained by applying basic thermodynamic principles, including material balance, energy balance, and enthalpy calculations. This particular project is a prelude to a robust model that will accurately determine the power capacity of geothermal power plants based on the enthalpy of fluid and different plant designs.


Tatapani Geothermal field is one of the most promising low-enthalpy geothermal fields in central India, located on Son-Narmada lineament in the state of Chhattisgarh, India. The Tatapani geothermal field geological, geo-chemical & reservoir data has been compiled and analysed for evaluating true power potential & better understanding of the field. The low enthalpy geothermal reservoirs can be utilized for power production using Organic Rankine Cycle (ORC) or binary power cycle. Based on previous research works done, the Tatapani geothermal field has been found to be very prospective and has got huge potential for power generation. The binary power cycle has been studied in detail along with thermodynamic concepts. In addition, similar low enthalpy geothermal power plants (conceptual & existing both) have been thoroughly studied in order to understand the concepts and methodology to perform technical feasibility based on thermodynamic and exergy analysis. The literature review covers the previous works done on Tatapani geothermal field including works on other geothermal fields in India along with previous research works for Thermodynamic & Exergy Analysis carried-out for binary geothermal power plants across the world for similar low enthalpy prospects. The methods of performing thermodynamic and exergy analysis for a potential geothermal power plant has been studied and compared. Exergy analysis highlights the areas of primary exergy destruction at various plant components and can be illustrated in the form of exergy flow diagram. The loss of exergy indicates the potential reasons for the inefficiencies within a process and exergic efficiency as conversion of input heat energy from the brine in to useful work output. The exergic efficiencies can be calculated for each component along with exergy destruction. The detailed study has been conducted in order to gather the knowledge regarding conducting the feasibility of setting up binary geothermal power plant at Tatapani from technical point of view using thermodynamic concepts.


Author(s):  
Obumneme Oken

Surface phenomena that signal the presence of viable geothermal energy can be found in various locations in Nigeria. None of these locations have been explored extensively to determine the feasibility of sustainable geothermal energy development for electricity generation or direct heating purposes. In this context, the present study aims to provide insight into the energy potential of such development based on the enthalpy estimation of geothermal reservoirs. This particular project was conducted to determine the power output from a geothermal resource given an estimated enthalpy of the geothermal fluid. The process route chosen for this project is the single-flash geothermal power plant because of the temperature (180℃) and unique property of the geothermal fluid (a mixture of hot water and steam that exists as a liquid under high pressure). The Ikogosi warm spring in Ekiti State, Nigeria was chosen as the site location for this power plant. To support food security efforts in Africa, this project proposes the cascading of a hot water stream from the flash tank to serve direct heat purposes in agriculture for food preservation, before re-injection to the reservoir. The flowrate of the geothermal fluid to the flash separator was chosen as 3125 tonnes/hr. The power output from a single well using a single flash geothermal plant was evaluated to be 11.3 MW*. This result was obtained by applying basic thermodynamic principles, including material balance, energy balance, and enthalpy calculations. This particular project is a prelude to a robust model that will accurately determine the power capacity of geothermal power plants based on the enthalpy of geothermal fluid, size of the geothermal resource, and different plant designs. I hope that the knowledge gained from the study will promote best practices in geothermal engineering and emphasize appropriate planning for, and implementation of, geothermal plants.


Author(s):  
Antonio Mambro ◽  
Francesco Congiu ◽  
Francesco Piraccini

Abstract The continuous increase of variable renewable energy and fuel cost requires steam turbine power plants to operate with high flexibility. Furthermore, the reduction in electricity price is forcing many existing and new district heating power plants to further optimize the heat production to maintain a sustainable business. This situation leads to low pressure steam turbines running at very low volume flow for an extended time. In this work, a case study of an existing 30 MWel district heating power plant located in Europe is presented. The customer request was the removal of the steam turbine last two stages along with the condenser to maximize steam delivery for district heating operations. However, based on the experience gained by GE on low load during the last years, the same heat production has been guaranteed without any significant impact on the existing unit, excluding any major modification of the plant layout such as last stage blading and condenser removal. Making use of the latest low flow modeling, the minimum cooling flow through the low-pressure turbine has been reduced by more than 90% compared to the existing unit. Optimization of the hood spray system and logic will reduce trailing edge erosion during low load operation leading to a significant extension in the last stage blade lifetime. These modifications, commercialized by GE as the Advanced Low Load Package (ALLP), provide a cheap, flexible and effective solution for the customer. With today’s knowledge, GE has the capability to guarantee low load operation minimizing the mass flow through the low-pressure turbine to the minimum required for safe operation. As a benefit to the customer, this option allows a gain in operational income of about 1.5 M€ per year.


Author(s):  
Reynir S. Atlason ◽  
Oli P. Geirsson ◽  
Ari Elisson ◽  
Runar Unnthorsson

Iceland relies greatly on geothermal energy, for electricity, district heating and industrial activities. It is therefore of great importance that the maintenance on site is carried out quite successfully to minimize down time. Reykjavik Energy is the largest energy company in Iceland utilizing geothermal energy. The company operates two cogenerating geothermal power plants, Hellisheidi (303 MWe and 133 MWt) and Nesjavellir (120 MWe and 300 MWt). In this study we investigate the development of the wellhead maintenance at the Hellisheidi geothermal power plant. We look at the maintenance recommendations provided to on-site employees and how maintenance procedures have developed since the power plant began its operations. We investigate real data retrospectively and use it to calculate expected waiting times between repairs. The result is a maintenance model based on the observed and statistically analyzed data provided by the power company on the maintenance procedures. Such model should prove of great significance to other geothermal power plants in the early stages of planning the wellhead maintenance.


2020 ◽  
Author(s):  
Paolo Basile ◽  
Roberto Brogi ◽  
Favaro Lorenzo ◽  
Tiziana Mazzoni

<p><span><span>Social consensus is a </span><span>condition precedent for any intervention having an impact on the territory, such as geothermal power plants. Therefore, private investors studied and proposed innovative solution for the exploitation of the medium enthalpy geothermal resource, with “zero emissions” in atmosphere, with the target of minimizing its environmental impact. “Montenero” project, developed by GESTO Italia, complies with this precondition.</span></span></p><p><span><span>The area covered b</span><span>y the exploration and exploitation permit is located on the northern edge of the great geothermal anomaly of Mt. Amiata (Tuscany), about 10 km north of the geothermal field of Bagnore, included in the homonymous Concession of Enel Green Power.</span></span></p><p><span><span>The geological - structural setting of the area around the inactive volc</span><span>ano of Mt. Amiata has been characterized by researches for the geothermal field of Bagnore, carried out by Enel Green Power over the years. The geothermal reservoir is present in the limestone and evaporitic rocks of the “Falda Toscana”, below which stands the Metamorphic Basement, as testified by the wells of geothermal field of Bagnore. The foreseen reservoir temperature at the target depth of 1.800 m is 140 °C, with an incondensable gas content of 1,8% by weight.</span></span></p><p><span><span>The project was presented to the authorities in 2013 and it is </span><span>now undergoing exploitation authorization and features the construction of a 5 MW ORC (Organic Ranking Circle) binary power plant. The plant is fed by three production wells for a total mass flow rate of 700 t/h. The geothermal fluid is pumped by three ESPs (Electrical Submersible Pump) keeping the geothermal fluid in liquid state from the extraction through the heat exchangers to its final reinjection three wells.</span></span></p><p><span><span>The reinjection temperature is 70 °C and the circuit pressure is maintained above the </span><span>incondensable gas bubble pressure, i.e. 40 bar, condition which prevents also the formation of calcium carbonate scaling. The confinement of the geothermal fluid in a “closed loop system” is an important advantage from the environmental point of view: possible pollutants presented inside the geothermal fluid are not released into the environment and are directly reinjected in geothermal reservoir.</span></span></p><p><span><span>The </span><span>environmental authorization procedure (obtained) has taken into account all the environmental aspects concerning the natural matrices (air, water, ground, ...) potentially affected by the activities needed for the development, construction and operation of “Montenero” ORC geothermal power plant. A numerical modeling was designed and applied in order to estimate the effect of the cultivation activity and to assess the reinjection overpressure (seismic effect evaluation). The project also follows the “best practices” implemented in Italy by the “Guidelines for the usage of medium and high enthalpy geothermal resources” prepared in cooperation between the Ministry of Economic Development and the Ministry of the Environment.</span></span></p>


Author(s):  
S. Barsin ◽  
K. Aung

The present work investigates thermodynamic optimum conditions with respect to resource utilization by varying the operating pressure of flash drum for an existing geothermal power plant. The main focus of the study is to maximize the power output by minimizing the waste of liquid geothermal fluid re-injected to the well. For this purpose a double-flash system has been incorporated and the effect of operating at optimum flash pressures for both primary and secondary flash units is studied. An economic model is developed that calculates the total capital investment based on the cost of major equipments including pumps, flash drums, turbine generators, and condensers. From the results obtained it can be concluded that the plant at Svartsengi currently is working close to the optimum flashing pressure for the single-flash geothermal power plant. Providing an additional flash unit to convert the high temperature liquid coming from primary flash for Svartsengi and Nevada power plants increases the net power output by 12.7% and 28.9% respectively.


Author(s):  
Kevin R. Anderson ◽  
Wael Yassine

Abstract This paper presents modeling of the Puna Geothermal Venture as a case study in understanding how the technology of geothermal can by successfully implemented. The paper presents a review of the Puna Geothermal Venture specifications, followed by simulation results carried out using NREL SAM and RETSCREEN analysis tools in order to quantify the pertinent metrics associated with the geothermal powerplant by retrofitting its current capacity of 30 MW to 60 MW. The paper closes with a review of current state-of-the art H2S abatement strategies for geothermal power plants, and presents an outline of how these technologies can be implemented at the Puna Geothermal Venture.


Author(s):  
Shahin Amiri ◽  
Hossein Shokouhmand ◽  
Ahmad Kahrobaian ◽  
Shayan Amiri

In this paper an analytical investigation has been reported on determination of the optimum flashing pressures to get maximum efficiency in flash geothermal power plants. Also, two different views on efficiency have been considered; thermal efficiency and exergy efficiency. Both views anticipate very close optimum flashing pressure and in this pressure, exergy efficiency is between 3 to 5.5 times more than thermal efficiency. It is observed that the optimum flashing pressure in a single flash power plant is between the optimum flashing pressures of two separators in a double flash power plant. Also both views predict an increase of 20–29 percent for the efficiency of double flash power plants than the efficiency of single flash power plants.


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