MODERNIZATION OF TUNNEL KILN FOR CERAMIC BRICKS CALCINATION LLC «METEKHIS CERAMICS» (GEORGIA)

Author(s):  
A.I. Torchinskij ◽  
A.Yu. Ljashko ◽  
Z. Chichua

Gas-burning devices of SG Series and the system of automatic control of firing ceramic bricks for the tunnel kiln by production of Gas Institute of NAS of Ukraine were mounted at the enterprise LLC «Metekhis ceramics» (Georgia. The analysis of the design features of this type of furnaces was made by the Bulgarian project. The advantages and disadvantages caused by outdated thermal equipment and the lack of aerodynamic parameters of automatic control systems are also considered. The fundamental scheme of the kiln is designed with a new thermo-heating engineering equipment and automatics for thermal and aerodynamic modes regulation The influence of new heating engineering equipment and automatics is considered for the quality of manufactured products, kiln productivity and natural gas specific consumption. Bibl. 5, Fig. 2

Author(s):  
A.I. Torchinskij ◽  
A.Yu. Ljashko ◽  
O.F. Shkarlinskij ◽  
Z. Chichua ◽  
S.V. Volobuev

The analysis of the technical decisions used in the Bulgarian projects of tunnel kilns for ceramic brick calcination is carried out. Disadvantages, caused by out-of-date heating engineering equipment, are shown on an example of enterprise of «Metekhis ceramics», Georgia. Necessary measures of modernisation of tunnel kilns for ceramic brick calcination built by the Bulgarian projects are stated. The basis of modernisation – the substituting of out-of-date gas-burning devices by modern gas-burners; expansion of calcination zone due to installing of gas-burning devices on positions of preheating zone; implementation of modern automatic control systems for thermal and aerodynamic process adjustment. The principal scheme of the tunnel kiln for ceramic brick calcination including modern heating engineering equipment and automation of adjusting of thermal and aerodynamic mode is worked out. Explanations of advantages of modern equipment and modern automation system applying for quality improvement of manufactured products, increasing of a productivity of a tunnel kiln and reducing of specific consumption of natural gas are presented. Bibl. 5, Fig. 3.


Author(s):  
G. T. Kulakov ◽  
K. I. Artsiomenka

The article concerns the problem of structure-and-parametric optimization of a cascade automatic control system (CACS) by an example of a boiler power controller and a fuel controller. This CACS, which is a part of automatic control systems for power units, consists of two loops, viz. of an inner loop (which purpose is stabilization of the system) and an outer loop (designed for the adjustment) and, also, of two controller, viz. an outer controller (which is a basic one) provided for stabilization of the output value of the object (in our case, of the actual power unit capacity) and of an inner controller (which is an auxiliary one) provided to regulate fuel consumption. The internal controller builds up the control action with the aid of the boiler load controller of the power unit. As compared to single-loop automatic control systems, the cascade  system provides better quality of transient control due to the higher performance of the internal loop of the system. This advantage is especially noticeable when compensating for disturbances that come through the channel of regulating impact. The article presents two methods of setting, viz. the fuel controller and the boiler power controller. The application of these methods can improve the quality of power control and reduce fuel consumption in transient modes in comparison with the setting of these controllers of a typical power unit automatic power control system. The results of computer simulation of transient processes in CACS for input step surge and internal perturbation confirm the advantages of the methods are presented in this article.


2018 ◽  
pp. 97-102
Author(s):  
V. F. Shishlakov ◽  
E. Yu. Vataeva ◽  
I. G. Krivolapchuk ◽  
N. V. Reshetnikova

The paper considers the algorithm for solving the problem of synthesis of automatic control systems (ACS) with nonlinear characteristics for polynomial approximation. As a mathematical apparatus, the inversion of the direct variational method of analysis, Galerkin generalized method, is applied to the solution of the problem. Recurrence relations are obtained that make it possible to extend this method to a new class of dynamical systems with nonlinear elements whose characteristics are approximated polynomially. The advantages and disadvantages of various methods of approximation of automatic control systems with nonlinear characteristics are analyzed. The presented algorithm of the software complex is universal and allows solving the synthesis problem for control systems of different classes and structures from unified mathematical, methodological and algorithmic positions.


2021 ◽  
Vol 295 (2) ◽  
pp. 109-115
Author(s):  
Tetiana ROMANENKO ◽  
◽  
Nataliia RUSINA ◽  

The article presents examples of research of typical links of linear systems and construction and study of transient functions, namely: research of influence of parameters of elements of systems of automatic control of its quality. Programs for automatic control are developing rapidly, the main areas of which are related to the optimization of technological processes and robotics. This encourages the introduction into modern production of high-precision digital systems with more extensive use of computer systems. In the simulation process, there is often a need to carefully select and apply real objects to study the quality of automatic control systems. This can be achieved by using a visual programming language for modeling dynamic systems and designing VisSim. The connection of parameters of automatic control systems with indicators of its quality is investigated: by definition of error coefficient; research of influence of a constant time of a forcing link on quality of automatic control systems by the method of compensation of the part in the main inertia of the control object, for the use of the forcing link. As a result, of research graphic dependences of quality of linear systems of automatic control, research of influence of a constant of time of a forcing link on its quality, carrying out identification of the regulator and object of management of systems of automatic control are received. Studies of the process of modeling dynamic systems were visually presented using the visual programming language VisSim. In particular, by creating virtual laboratory stands to study the quality of different modes of automatic control systems in relation to the performance of signal generators and the calculation of the necessary parameters of the study.


Author(s):  
G. Kalimbetov ◽  
A. Toigozhinovа ◽  
W. Wojcik

Among the promising automatic control systems, logical-dynamic control systems that change both the structure and parameters of the control device using switches formed on the basis of a certain logical algorithm have proven themselves well. The use of logical algorithms as part of MACS subsystems for complex technical objects makes it possible to increase the static and dynamic accuracy of control due to purposeful qualitative and quantitative changes in the control signal. This approach will give the control system fundamentally new properties that allow to fully take into account the nature and dynamics of the movement of the control object. When developing existing logical control algorithms, the issues of their application for multi-connected and multifunctional objects control were not considered. Common to existing logical algorithms is that when switching the structure and/or changing parameters, only the dynamics of its own subsystem is taken into account, which is unacceptable in the case of multi-connected dynamic object control, since cross-links have a significant impact on the quality of control. Thus, the problem of synthesis of logical algorithms for multi-connected objects control is an actual theoretical and applied problem. Despite the considerable amount of research conducted in this area, the application of logical algorithms for complex multidimensional objects control is not sufficiently considered, and there is no unified design concept for this type of MACS, taking into account the required quality of functioning in various operating modes. In this regard, there is a need to synthesize algorithms for logical multi-connected control that form control signals in order to coordinate the actions of all separate MACS subsystems in accordance with new external conditions and operating modes. The problem under consideration determined the purpose of this work and the research objectives.


2018 ◽  
pp. 94-100
Author(s):  
S. I. Perevoschikov

The article describes methods of simplified and refined correction of the reduced characteristics of centrifugal blowers of natural gas in their analytical form. The correction is carried out with the aim to improve the quality of the translation characteristics from the graphics view to the ana-lytic, where they can be used in automatic control systems of technological processes in gas pipe-line systems.


2018 ◽  
Vol 226 ◽  
pp. 04003 ◽  
Author(s):  
Albert A. Abalov ◽  
Sergey V. Nosachev ◽  
Viktor P. Zharov ◽  
Vsevolod A. Minko

This article is devoted to the description of the simulation process of automatic control systems using the SimInTech dynamic modeling environment. Here is given a brief his-tory of the development of the software package from simulation to end-to-end process of creating the automatic control systems. Also describes the purpose of mathematical modeling of automatic control systems. The article presents basic information on modeling and development process in the environment. The example detailed step by step creation of an automation scheme is considered. The advantages and disadvantages of the SimInTech environment are shown in comparison with the competitive environment of Simulink.


2017 ◽  
Vol 8 (3) ◽  
Author(s):  
Д. А. Шумигай ◽  
А. П. Ладанюк ◽  
Я. В. Смітюх

Quality of the automatic control is the basis of economic effect of industrial control systems. The appropriate regulator settings should be found to improve the quality of automated control systems, but improved accuracy results in the reduction of stability margin, that’s why operators try to reduce setttings in complex systems (ie, set the "weak setting"),so the system could worke in all modes. Controller’s "low (all-mode) tuning" is the main disadvantage of existing control systems, which reduces profits. Frequent changes of plant parameters are the prime cause of low quality tuning and reduced efficiency of control systems. These changes are caused by changeable mode of plants, loop interdependence in multidimensional systems. In terms of operating the only one way is to ease settings, achieving reduction of loop interdependence, ensuring adequate stability margin in all possible modes of operation. The quality of work with such tuning is obviously worse and the profit is less. The article presents possible approaches that can increase the efficiency of automatic control systems and describes the adaptation algorithm for PI controller based on an analysis of statistical data.


Author(s):  
А. С. Лаженко ◽  
Т. Я. Біла

Determining the rational structure of the automatic control system of the motor-compressor, which provides minimal energy losses when switching on and going to a steady state mode of operation of a household refrigerator. The methods of simulation modeling, comparative analysis, research of control systems and the main provisions of technical thermodynamics and the theory of automatic control are used in the work. The paper considers the principle of operation of the refrigeration unit of a household refrigerator, schematically shows its main elements and the relationship with the steam compression cycle. Simulation models of automatic control systems based on proportional-integral-differential controller, fuzzy and hybrid controllers have been developed. The proposed models allow to evaluate the quality of temperature control in the refrigeration compartment and to determine energy losses during transients. The results of computer simulation of transients in temperature control systems due to changes in the performance of the motor-compressor and the obtained values of power losses are presented. It is established that the smallest losses of the electric power at instant increase of heat inflows in refrigerating department occur at application of a fuzzy regulator. It is determined that the use of fuzzy controllers in automatic control systems reduces the duration of transients, the time of the first negotiation, the number of oscillations, but leads to static error and increases the maximum deviation from the set temperature in the refrigerator compartment. Simulation models of control systems of the motor-compressor of a household refrigerator for assessment of quality of regulation and definition of losses of the electric power during transient processes are developed. The ways to increase the energy efficiency of household refrigerators through the introduction of control systems with fuzzy regulators are proposed.


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