scholarly journals Direct Synthesis of Dimethyl Ether from CO2: Recent Advances in Bifunctional/Hybrid Catalytic Systems

Catalysts ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 411
Author(s):  
Noelia Mota ◽  
Elena Millán Ordoñez ◽  
Bárbara Pawelec ◽  
José Luis G. Fierro ◽  
Rufino M. Navarro

Dimethyl ether (DME) is a versatile raw material and an interesting alternative fuel that can be produced by the catalytic direct hydrogenation of CO2. Recently, this process has attracted the attention of the industry due to the environmental benefits of CO2 elimination from the atmosphere and its lower operating costs with respect to the classical, two-step synthesis of DME from syngas (CO + H2). However, due to kinetics and thermodynamic limits, the direct use of CO2 as raw material for DME production requires the development of more effective catalysts. In this context, the objective of this review is to present the latest progress achieved in the synthesis of bifunctional/hybrid catalytic systems for the CO2-to-DME process. For catalyst design, this process is challenging because it should combine metal and acid functionalities in the same catalyst, in a correct ratio and with controlled interaction. The metal catalyst is needed for the activation and transformation of the stable CO2 molecules into methanol, whereas the acid catalyst is needed to dehydrate the methanol into DME. Recent developments in the catalyst design have been discussed and analyzed in this review, presenting the different strategies employed for the preparation of novel bifunctional catalysts (physical/mechanical mixing) and hybrid catalysts (co-precipitation, impregnation, etc.) with improved efficiency toward DME formation. Finally, an outline of future prospects for the research and development of efficient bi-functional/hybrid catalytic systems will be presented.

Catalysts ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 816
Author(s):  
Sabrina Polierer ◽  
David Guse ◽  
Stefan Wild ◽  
Karla Herrera Delgado ◽  
Thomas N. Otto ◽  
...  

The manufacturing of technical catalysts generally involves a sequence of different process steps, of which co-precipitation is one of the most important. In this study, we investigate how continuous co-precipitation influences the properties of Cu/ZnO/ZrO2 (CZZ) catalysts and their application in the direct synthesis of dimethyl ether (DME) from CO2/CO/H2 feeds. We compare material characteristics investigated by means of XRF, XRD, N2 physisorption, H2-TPR, N2O-RFC, TEM and EDXS as well as the catalytic properties to those of CZZ catalysts prepared by a semi-batch co-precipitation method. Ultra-fast mixing in continuous co-precipitation results in high BET and copper surface areas as well as in improved metal dispersion. DME synthesis performed in combination with a ferrierite-type co-catalyst shows correspondingly improved productivity for CZZ catalysts prepared by the continuous co-precipitation method, using CO2-rich as well as CO-rich syngas feeds. Our continuous co-precipitation approach allows for improved material homogeneity due to faster and more homogeneous solid formation. The so-called “chemical memory” stamped during initial co-precipitation is kept through all process steps and is reflected in the final catalytic properties. Furthermore, our continuous co-precipitation approach may be easily scaled-up to industrial production rates by numbering-up. Hence, we believe that our approach represents a promising contribution to improve catalysts for direct DME synthesis.


2021 ◽  
Vol 4 (2) ◽  
pp. 71-86
Author(s):  
Natasya Lim ◽  
Vincent Felixius ◽  
Timotius Weslie

Indonesia has been facing an energy security issue regarding Liquefied Petroleum Gas (LPG) consumption. The rapid increase of LPG consumption and huge import have driven the Indonesian government to develop the alternative for LPG in the household sector. Dimethyl ether (DME) is the well-fit candidate to substitute LPG because of its properties similarities. However, discrepancies in the properties, such as combustion enthalpy and corrosivity, lead to adjustments in the application. Coal is a potential raw material to produce DME, especially in Indonesia, known as the fourth-largest coal producer globally. However, the gasification of coal into DME  brings a problem in its sustainability. To compensate for the emission, co-processing of DME with biomass, especially from agricultural residue, has been discovered. Recently, carbon dioxide (CO2) captured from the gasification process has also been developed as the raw material to produce DME. The utilization of CO2 recycling into DME consists of two approaches, methanol synthesis and dehydration reactions (indirect synthesis) and direct hydrogenation of CO2 to DME (direct synthesis). The reactions are supported by the catalytic activity that strongly depends on the metal dispersion, use of dopants and the support choice. Direct synthesis can increase the efficiency of catalysts used for both methanol synthesis and dehydration. This paper intended to summarize the recent advancements in sustainable DME processing. Moreover, an analysis of DME's impact and feasibility in Indonesia was conducted based on the resources, processes, environmental and economic aspects.   Keywords: coal gasification, DME, energy security, LPG, sustainable


2013 ◽  
Vol 872 ◽  
pp. 15-22 ◽  
Author(s):  
Natalia I. Kosova ◽  
Pavel Musich ◽  
Irina A. Kurzina ◽  
Alexander Vosmerikov

The results of the development of combined process for production of dimethyl ether (CuO/ZnO/Al2O3) and methanol dehydration (γ-Al2O3, zeolite (ZSM-5 type) with a silicate modulus (М) 20, 30, 60, 80, 100, and 200) are presented. The experiments on the influence of the catalysts loading and catalytic conditions were carried out (Р=3 MPa, Н2/СО=2, Т=553 К). It was established that the use of ZSM-5 zeolite catalysts with silicate modulus of 30 allows obtaining the yield of dimethyl ether up to 39%. It was stated that catalytic systems were stable during 180 h.


2012 ◽  
Vol 457-458 ◽  
pp. 261-264 ◽  
Author(s):  
Zhuo Li ◽  
Cheng Yang ◽  
Jian Qing Li ◽  
Jin Hu Wu

A CuZnAl-based hybrid material was prepared by co-precipitation impregnation method using the active components of methanol synthesis material and pseudo-boehmite as the precursors. The as-prepared material was evaluated for the direct synthesis of dimethyl ether (DME) from syngas in a pressurized continuous flow fixed-bed reactor system. It was revealed that the hybrid material showed high activity and selectivity after an induced period, i.e. the CO conversion and DME selectivity reached as high as 81% and 67%, respectively. Moreover, it was observed that there was only slight carbon which could be eliminated rather than graphite carbon deposited on the material after run for 150 h, indicating its good stability for the direct synthesis process .


TAPPI Journal ◽  
2013 ◽  
Vol 12 (6) ◽  
pp. 9-15 ◽  
Author(s):  
TOMI HIETANEN ◽  
JUHA TAMPER ◽  
KAJ BACKFOLK

The use of a new, technical, high-purity magnesium hydroxide-based peroxide bleaching additive was evaluated in full mill-scale trial runs on two target brightness levels. Trial runs were conducted at a Finnish paper mill using Norwegian spruce (Picea abies) as the raw material in a conventional pressurized groundwood process, which includes a high-consistency peroxide bleaching stage. On high brightness grades, the use of sodium-based additives cause high environmental load from the peroxide bleaching stage. One proposed solution to this is to replace all or part of the sodium hydroxide with a weaker alkali, such as magnesium hydroxide. The replacement of traditional bleaching additives was carried out stepwise, ranging from 0% to 100%. Sodium silicate was dosed in proportion to sodium hydroxide, but with a minimum dose of 0.5% by weight on dry pulp. The environmental effluent load from bleaching of both low and high brightness pulps was significantly reduced. We observed a 35% to 48% reduction in total organic carbon (TOC), 37% to 40% reduction in chemical oxygen demand (COD), and 34% to 60% reduction in biological oxygen demand (BOD7) in the bleaching effluent. At the same time, the target brightness was attained with all replacement ratios. No interference from transition metal ions in the process was observed. The paper quality and paper machine runnability remained good during the trial. These benefits, in addition to the possibility of increasing production capacity, encourage the implementation of the magnesium hydroxide-based bleaching concept.


2020 ◽  
Author(s):  
Eric Greve ◽  
Jacob D. Porter ◽  
Chris Dockendorff

Dual amine/pi Lewis acid catalyst systems have been reported for intramolecular direct additions of aldehydes/ketones to unactivated alkynes and occasionally alkenes, but related intermolecular reactions are rare and not presently of significant synthetic utility, likely due to undesired coordination of enamine intermediates to the metal catalyst. We reasoned that bulky metal ligands and bulky amine catalysts could minimize catalyst poisoning and could facilitate certain examples of direct intermolecular additions of aldehyde/ketones to alkenes/alkynes. Density Functional Theory (DFT) calculations were performed that suggested that PyBOX-Pt(II) catalysts for alkene/alkyne activation could be combined with MacMillan’s imidazolidinone organocatalyst for aldehyde/ketone activation to facilitate desirable C-C bond formations, and certain reactions were calculated to be more exergonic than catalyst poisoning pathways. As calculated, preformed enamines generated from the MacMillan imidazolidinone did not displace ethylene from a biscationic (<i>t</i>-Bu)PyBOX-Pt<sup>2+</sup>complex, but neither were the desired C-C bond formations observed under several different conditions.


2020 ◽  
Author(s):  
Eric Greve ◽  
Jacob D. Porter ◽  
Chris Dockendorff

Dual amine/pi Lewis acid catalyst systems have been reported for intramolecular direct additions of aldehydes/ketones to unactivated alkynes and occasionally alkenes, but related intermolecular reactions are rare and not presently of significant synthetic utility, likely due to undesired coordination of enamine intermediates to the metal catalyst. We reasoned that bulky metal ligands and bulky amine catalysts could minimize catalyst poisoning and could facilitate certain examples of direct intermolecular additions of aldehyde/ketones to alkenes/alkynes. Density Functional Theory (DFT) calculations were performed that suggested that PyBOX-Pt(II) catalysts for alkene/alkyne activation could be combined with MacMillan’s imidazolidinone organocatalyst for aldehyde/ketone activation to facilitate desirable C-C bond formations, and certain reactions were calculated to be more exergonic than catalyst poisoning pathways. As calculated, preformed enamines generated from the MacMillan imidazolidinone did not displace ethylene from a biscationic (<i>t</i>-Bu)PyBOX-Pt<sup>2+</sup>complex, but neither were the desired C-C bond formations observed under several different conditions.


Catalysts ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 58
Author(s):  
Sylwia Kostera ◽  
Maurizio Peruzzini ◽  
Luca Gonsalvi

The use of CO2 as a C1 building block for chemical synthesis is receiving growing attention, due to the potential of this simple molecule as an abundant and cheap renewable feedstock. Among the possible reductants used in the literature to bring about CO2 reduction to C1 derivatives, hydroboranes have found various applications, in the presence of suitable homogenous catalysts. The current minireview article summarizes the main results obtained since 2016 in the synthetic design of main group, first and second row transition metals for use as catalysts for CO2 hydroboration.


Author(s):  
Tsutomu Shikada ◽  
Yasuo Miyoshi ◽  
Yasuhiro Mogi ◽  
Norio Inoue ◽  
Yotaro Ohno

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