A CuZnAl-Based Hybrid Material for the Direct Synthesis of Dimethyl Ether from Syngas

2012 ◽  
Vol 457-458 ◽  
pp. 261-264 ◽  
Author(s):  
Zhuo Li ◽  
Cheng Yang ◽  
Jian Qing Li ◽  
Jin Hu Wu

A CuZnAl-based hybrid material was prepared by co-precipitation impregnation method using the active components of methanol synthesis material and pseudo-boehmite as the precursors. The as-prepared material was evaluated for the direct synthesis of dimethyl ether (DME) from syngas in a pressurized continuous flow fixed-bed reactor system. It was revealed that the hybrid material showed high activity and selectivity after an induced period, i.e. the CO conversion and DME selectivity reached as high as 81% and 67%, respectively. Moreover, it was observed that there was only slight carbon which could be eliminated rather than graphite carbon deposited on the material after run for 150 h, indicating its good stability for the direct synthesis process .

Catalysts ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 852
Author(s):  
Katarzyna Bizon ◽  
Krzysztof Skrzypek-Markiewicz ◽  
Gaetano Continillo

This work reports on a modelling study of the influence of the distribution of metallic and acidic active centers within a catalytic fixed-bed reactor for the direct synthesis of dimethyl ether (DME), conducted to demonstrate the potential of reactor-level and pellet-level structuring of catalytic active centers in process integration and intensification. To account for the pellet structure, the analysis was performed with the aid of a heterogeneous model considering both interphase and intrapellet mass transport resistances. The study evaluated, in terms of DME and methanol yield and selectivity, the performance of a tubular reactor loaded with a physical mixture of monofunctional catalyst pellets or structured bifunctional catalyst pellets with different arrangements of the catalytic centers. It was confirmed that bifunctional catalysts overperform significantly a physical mixture of monofunctional particles. Moreover, it was shown that the internal structure of a bifunctional catalyst pellet is an important feature that deserves to be exploited deeper, in view of further intensification of the DME synthesis process to be achieved with a better reactor design.


2009 ◽  
Vol 16 (03) ◽  
pp. 343-349 ◽  
Author(s):  
YUZHOU YING ◽  
KANKA FENG ◽  
ZHIGUO LV ◽  
ZHENMEI GUO ◽  
JINSHENG GAO

Nano copper-based catalysts were prepared by co-precipitation method and the performance of catalytic hydrogenation for methyl 3-hydroxypropionate (MHP) to 1, 3-propanediol (1, 3-PDO) on the nano catalysts were studied under a high-pressure microcontinuum fixed-bed reactor. The effects of structure, texture, and composition of the catalysts on the catalytic performance were investigated by characterizing the catalysts with XRD, TG–DTG, SEM, and N 2 adsorption/desorption analysis technique. The results showed that addition of promoters enhanced the activity and selectivity of copper-based catalysts, which promoted the dispersion of the active components effectively and stabilized the active center of the catalysts. Especially, the copper-based catalyst of loaded P could restrain side-reaction effectively and improve selectivity obviously, the conversion of MHP and the selectivity of 1, 3-PDO could be 91.30% and reach 90.15%, respectively.


Catalysts ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 752 ◽  
Author(s):  
Yingquan Wu ◽  
Li Tan ◽  
Tao Zhang ◽  
Hongjuan Xie ◽  
Guohui Yang ◽  
...  

Two types of amorphous ZrO2 (am-ZrO2) catalysts were prepared by different co-precipitation/reflux digestion methods (with ethylenediamine and ammonia as the precipitant respectively). Then, copper and potassium were introduced for modifying ZrO2 via an impregnation method to enhance the catalytic performance. The obtained catalysts were further characterized by means of Brunauer-Emmett-Teller surface areas (BET), X-ray diffraction (XRD), H2-temperature-programmed reduction (H2-TPR), and In situ diffuse reflectance infrared spectroscopy (in situ DRIFTS). CO hydrogenation experiments were performed in a fixed-bed reactor for isobutanol synthesis. Great differences were observed on the distribution of alcohols over the two types of ZrO2 catalysts, which were promoted with the same content of Cu and K. The selectivity of isobutanol on K-CuZrO2 (ammonia as precipitant, A-KCZ) was three times higher than that on K-CuZrO2 (ethylenediamine as precipitant, E-KCZ). The characterization results indicated that the A-KCZ catalyst supplied more active hydroxyls (isolated hydroxyls) for anchoring and dispersing Cu. More importantly, it was found that bicarbonate species were formed, which were ascribed as important C1 species for isobutanol formation on the A-KCZ catalyst surface. These C1 intermediates had relatively stronger adsorption strength than those adsorbed on the E-KCZ catalyst, indicating that the bicarbonate species on the A-KCZ catalyst had a longer residence time for further carbon chain growth. Therefore, the selectivity of isobutanol was greatly enhanced. These findings would extend the horizontal of direct alcohols synthesis from syngas.


2011 ◽  
Vol 287-290 ◽  
pp. 2110-2115
Author(s):  
Gang Li Zhu ◽  
Tao Chen ◽  
Xue Dong Jiang ◽  
Hai Liang Zhang ◽  
Bo Lun Yang

Dehydrogenation process of organic chemical hydrides was improved by modifying the catalyst of nickel-activated carbon (Ni/AC) with lanthanum (La). The catalysts were prepared in impregnation method with different amounts of La and Ni. The textural properties and morphology of catalyst were analyzed by nitrogen adsorption and transmission electron microscope equipped with energy dispersive spectrometer respectively. The effects such as metal content and granule size on the dehydrogenation of cyclohexane were investigated in fixed bed reactor. The results show that the metallic active components can be well dispersed on the support, and the elements analysis indicates the metal species tend to assemble on the surface layer rather than being distributed equally in the whole catalyst. The La modified catalyst LaNi/AC exhibited superior catalytic performance to Ni/AC and the conversion was 45% for LaNi/AC catalyst at 673K, while only 34 % for Ni/AC under the same conditions.


2019 ◽  
Vol 268 ◽  
pp. 07003
Author(s):  
Aisyah Ardy ◽  
Jenny Rizkiana ◽  
Melia Laniwati ◽  
Herri Susanto

Experimental study on direct synthesis of DME (dimethyl ether) has been conducted using tubular reactor. The synthesis of DME was performed with two commercial catalysts, ie methanol synthesis catalyst (M151, Cu-based) and methanol dehydration catalyst (γAl2O3). A mixture of H2, CO, and N2 was used as a model for synthesis gas. Gas flow rate was set at 20 mL/min (5 bar and 240oC). The reaction held at: pressure of 5 bar and a temperature of 240°C. This experiment was conducted by arranging a series of two types of catalysts in a fixed bed reactor. The methanol synthesis catalyst was placed in the upstream to ensure the reaction of methanol formation, then proceed with dehydration of methanol to DME. The objective of this experiment was to find out the best dual catalyst composition to produce a high concentration of DME. The experiment has shown that the best combination of methanol catalyst to dehydration catalyst was a mixture of 20% methanol catalyst (ratio 1/4). CO conversion was 62% and the product ratio of DME/methanol was 40%.


2019 ◽  
Vol 19 (1) ◽  
pp. 38
Author(s):  
Aisyah Ardy ◽  
Jenny Rizkiana ◽  
Melia Laniwati Gunawan ◽  
Herri Susanto

National General Energy Plan of Indonesia 2017 (RUEN 2017) stated that dimethyl ether (DME) is appointed as a blending of LPG to reduce LPG imports. DME can be made with two reaction pathways, namely direct synthesis and indirect synthesis. The objective of this study was to determine the effect of pressure and syngas composition on the direct synthesis of DME using dual fixed bed catalyst. The research was carried out with two types of catalyst: M-xxx as a commercial catalyst for methanol synthesis and γ-Al2O3 as catalyst for dehydration of methanol to DME. The later was prepared in our Laboratory of Chemical Reaction Engineering and Catalysis, ITB. The dual catalyst experiment was carried out at 5 and 7 bars, and a fixed temperature of 240oC. The mass ratio of the M-xxx to γ-Al2O3, so-called M/D ratios, were varied from 1/9 to 9/1. Two type of syngas were used, i.e. SA containing only H2 and CO with a SN of 2,3 and SB containing 4% CO2 with SN of 1,8. The dual bed with a M/D ratio of 1/4 gave a CO conversion up to 62% at 5 bars and 240oC (SA). As pressure increased, the conversion of CO and H2 increases to 85% and 83% at 7 bar and 240oC (SA). The presence of CO2 (SB) decreases catalyst activity, as indicated by the decrease in conversion of CO and H2 to 56% and 54%, at 7 bar and 240oC.


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