scholarly journals Efficient Production of Clean Power and Hydrogen Through Synergistic Integration of Chemical Looping Combustion and Reforming

Energies ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3443
Author(s):  
Mohammed N. Khan ◽  
Schalk Cloete ◽  
Shahriar Amini

Chemical looping combustion (CLC) technology generates power while capturing CO2 inherently with no direct energy penalty. However, previous studies have shown significant energy penalties due to low turbine inlet temperature (TIT) relative to a standard natural gas combined cycle plant. The low TIT is limited by the oxygen carrier material used in the CLC process. Therefore, in the current study, an additional combustor is included downstream of the CLC air reactor to raise the TIT. The efficient production of clean hydrogen for firing the added combustor is key to the success of this strategy. Therefore, the highly efficient membrane-assisted chemical looping reforming (MA-CLR) technology was selected. Five different integrations between CLC and MA-CLR were investigated, capitalizing on the steam in the CLC fuel reactor outlet stream to achieve highly efficient reforming in MA-CLR. This integration reduced the energy penalty as low as 3.6%-points for power production only (case 2) and 1.9%-points for power and hydrogen co-production (case 4)—a large improvement over the 8%-point energy penalty typically imposed by post-combustion CO2 capture or CLC without added firing.

Author(s):  
Niall R. McGlashan ◽  
Peter R. N. Childs ◽  
Andrew L. Heyes

This paper describes an extension of a novel, carbon-burning, fluid phase chemical looping combustion system proposed previously. The system generates both power and H2 with ‘inherent’ carbon capture using chemical looping combustion (CLC) to perform the main energy release from the fuel. A mixed Pb and Zn based oxygen carrier is used, and due to the thermodynamics of the carbothermic reduction of PbO and ZnO respectively, the system generates a flue gas which consists of a mixture of CO2 and CO. By product H2 is generated from this flue gas using the water-gas shift reaction (WGSR). By varying the proportion of Pb to Zn circulating in the chemical loop, the ratio of CO2 to CO can be controlled, which in turn enables the ratio between the amount of H2 produced to the amount of power generated to be adjusted. By this means, the power output from the system can be ‘turned down’ in periods of low electricity demand without requiring plant shutdown. To facilitate the adjustment of the Pb/Zn ratio, use is made of the two metal’s mutual insolubility, as this means they form in to two liquid layers at the base of the reduction reactor. The amount of Pb and Zn rich liquid drawn from the two layers and subsequently circulated around the system is controlled thereby varying the Pb/Zn ratio. To drive the endothermic reduction of ZnO formed in the oxidiser, hot Zn vapour is ‘blown’ into the reducer where it condenses, releasing latent heat. The Zn vapour to produce this ‘blast’ of hot gas is generated in a flash vessel fed with hot liquid metal extracted from the oxidiser. A mass and energy balance has been conducted for a power system, operating on the Pb/Zn cycle. In the analysis, reactions are assumed to reach equilibrium and losses associated with turbomachinery are considered; however, pressure losses in equipment and pipework are assumed to be negligible. The analysis reveals that a power system with a second law efficiency of between 62% and 68% can be constructed with a peak turbine inlet temperature of only ca. 1850 K. The efficiency varies as the ratio between power and H2 production varies, with the lower efficiency occurring at the maximum power output condition.


2020 ◽  
Vol 143 (8) ◽  
Author(s):  
Yali Shao ◽  
Ramesh K. Agarwal ◽  
Xudong Wang ◽  
Baosheng Jin

Abstract Chemical looping combustion (CLC) is an attractive technology to achieve inherent CO2 separation with low energy penalty. In CLC, the conventional one-step combustion process is replaced by two successive reactions in two reactors, a fuel reactor (FR) and an air reactor (AR). In addition to experimental techniques, computational fluid dynamics (CFD) is a powerful tool to simulate the flow and reaction characteristics in a CLC system. This review attempts to analyze and summarize the CFD simulations of CLC process. Various numerical approaches for prediction of CLC flow process are first introduced and compared. The simulations of CLC are presented for different types of reactors and fuels, and some key characteristics including flow regimes, combustion process, and gas-solid distributions are described in detail. The full-loop CLC simulations are then presented to reveal the coupling mechanisms of reactors in the whole system such as the gas leakage, solid circulation, redox reactions of the oxygen carrier, fuel conversion, etc. Examples of partial-loop CLC simulation are finally introduced to give a summary of different ways to simplify a CLC system by using appropriate boundary conditions.


2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Oghare Victor Ogidiama ◽  
Mohammad Abu Zahra ◽  
Tariq Shamim

High energy penalty and cost are major obstacles in the widespread use of CO2 capture techniques for reducing CO2 emissions. Chemical looping combustion (CLC) is an innovative means of achieving CO2 capture with less cost and low energy penalty. This paper conducts a detailed techno-economic analysis of a natural gas-fired CLC-based power plant. The power plant capacity is 1000 MWth gross power on a lower heating value basis. The analysis was done using Aspen Plus. The cost analysis was done by considering the plant location to be in the United Arab Emirates. The plant performance was analyzed by using the cost of equipment, cost of electricity, payback period, and the cost of capture. The performance of the CLC system was also compared with a conventional natural gas combined cycle plant of the same capacity integrated with post combustion CO2 capture technology. The analysis shows that the CLC system had a plant efficiency of 55.6%, electricity cost of 5.5 cents/kWh, payback time of 3.77 years, and the CO2 capture cost of $27.5/ton. In comparison, a similar natural gas combined cycle (NGCC) power plant with CO2 capture had an efficiency of 50.6%, cost of electricity of 6.1 cents/kWh, payback period of 4.57 years, and the capture cost of $42.9/ton. This analysis shows the economic advantage of the CLC integrated power plants.


Author(s):  
Rehan Naqvi ◽  
Olav Bolland ◽  
O̸yvind Brandvoll ◽  
Kaare Helle

In this paper an alternative to so-called ‘oxy-fuel’ combustion has been evaluated. Chemical Looping Combustion (CLC) is an innovative concept of CO2 capture from combustion of fossil fuels in power plants. CLC is closely related to oxy-fuel combustion as the chemically bound oxygen reacts in a stoichiometric ratio with the fuel. In CLC, the overall combustion takes place in two steps. In a reduction reactor fuel is oxidised by the oxygen carrier i.e. the metal oxide MeO which is reduced to metal oxide with a lower oxidation number, Me. Me flows to an oxidation reactor where it is oxidised by oxygen in the air. In this way pure oxygen is supplied to fuel without using an energy intensive traditional air separation unit. This paper presents thermodynamic cycle analysis of a CLC-power plant. A steady-state model has been developed for the solid-gas reactions occurring in the reactor system. The model is applied to analyse the system under two configurations; a combined cycle and a conventional steam cycle. A turbine-cooling model has also been implemented to evaluate the turbine cooling penalty in the combined cycle configuration. Effects of exhaust recirculation for coking prevention and incomplete fuel conversion have also been investigated. Performance of the oxygen carrier has been idealised except for the degrees of reduction and oxidation. Energy needs for CO2 capture have properly been taken into account. The results show that an optimum efficiency of 49.7% can be achieved under given conditions with a CLC-combined cycle at zero emissions level. With turbine cooling, efficiency falls by 1.2% points under the same conditions. The CLC-steam cycle is capable of achieving 40.1% efficiency with zero emissions. The results show that CLC has high potential for power generation with inherent CO2 capture. This work will be useful in designing CLC systems after the reactor system has been analysed experimentally for long-term operations.


Author(s):  
Hui Hong ◽  
Tao Han ◽  
Hongguang Jin

A novel solar-hybrid gas turbine combined cycle was proposed. The cycle integrates methanol-fueled chemical-looping combustion and solar thermal energy at around 200°C, and it was investigated with the aid of the Energy-Utilization Diagram (EUD). Solar thermal energy, at approximately 150°C–300°C, is utilized to drive the reduction of Fe2O3 with methanol in the reduction reactor, and is converted into chemical energy associated with the solid fuel FeO. Then it is released as high-temperature thermal energy during the oxidation of FeO in the oxidation reactor to generate electricity through the combined cycle. As a result, the exergy efficiency of the proposed solar thermal cycle may reach 58.4% at a turbine inlet temperature (TIT) of 1400°C, and the net solar-to-electric efficiency would be expected to be more than 30%. The promising results obtained here indicate that this solar-hybrid combined cycle not only offers a new approach for highly efficient use of middle-and-low temperature solar thermal energy to generate electricity, but also provides the possibility of simultaneously utilizing renewable energy and alternative fuel for CO2 capture with low energy penalty.


2013 ◽  
Vol 724-725 ◽  
pp. 1158-1162 ◽  
Author(s):  
Hong Jing Tian ◽  
Jing Chang ◽  
Qing Jie Guo

Chemical-looping combustion is a promising method to realize the near zero emissions of CO2without any excessive energy penalty. In this paper the reactivity behavior of calcium sulfate (CaSO4) as oxygen carrier (OC) with coal chars are investigated. After the impregnation of nickel ions or iron ions, the reacting behaviors of the OC are remarkably promoted comparing with that before the impregnation. The high impregnation of nickel ions or iron ions is beneficial to the reactivity of the OC, especially in the first half of the reaction. After the reaction of fresh CaSO4with coal chars, the solid products are merely CaS. In addition, the solid products of Ni-impregnated OC consist mainly of CaS, CaO and Ni3S2while the solid products of Fe-impregnated OC are composed of Fe3O4and CaS.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Hui Hong ◽  
Tao Han ◽  
Hongguang Jin

A novel solar-hybrid gas turbine combined cycle was proposed. The cycle integrates methanol-fueled chemical-looping combustion and solar thermal energy at around 200°C, and it was investigated with the aid of the energy-utilization diagram (EUD). Solar thermal energy, at approximately 150°C–300°C, is utilized to drive the reduction in Fe2O3 with methanol in the reduction reactor, and is converted into chemical energy associated with the solid fuel FeO. Then it is released as high-temperature thermal energy during the oxidation of FeO in the oxidation reactor to generate electricity through the combined cycle. As a result, the exergy efficiency of the proposed solar thermal cycle may reach 58.4% at a turbine inlet temperature of 1400°C, and the net solar-to-electric efficiency would be expected to be 22.3%. The promising results obtained here indicate that this solar-hybrid combined cycle not only offers a new approach for highly efficient use of middle-and-low temperature solar thermal energy to generate electricity, but also provides the possibility of simultaneously utilizing renewable energy and alternative fuel for CO2 capture with low energy penalty.


Author(s):  
Niall R. McGlashan ◽  
Peter R. N. Childs ◽  
Andrew L. Heyes

A combined cycle gas turbine generating power and hydrogen is proposed and evaluated. The cycle embodies chemical looping combustion (CLC) and uses a Na based oxygen carrier. In operation, a stoichiometric excess of liquid Na is injected directly into the combustion chamber of a gas turbine cycle, where it is burnt in compressed O2 produced in an external air separation unit (ASU). The resulting combustion chamber exit stream consists of hot Na vapour, and this is expanded in a turbine. Liquid Na2O oxide is also generated in the combustion process, but this can be separated, readily, from the Na vapour and collects in a pool at the bottom of the reactor. To regenerate liquid Na from Na2O, and hence complete the chemical loop, a reduction reactor (the reducer) is fed with three streams: the hot Na2O from the oxidiser; the Na vapour (plus some entrained wetness) exiting a Na-turbine; and a stream of solid fuel, which is assumed to be pure carbon for simplicity. The sensible heat content of the liquid Na2O and latent and sensible heat of the Na vapour provide the heat necessary to drive the endothermic reduction reaction and ensure the reducer is externally adiabatic. The exit gas from the reducer consists of almost pure CO which can be used to generate by-product H2 using the water-gas shift reaction. A mass and energy balance of the system is conducted assuming reactions reach equilibrium. The analysis allows for losses associated with turbomachinery; heat exchangers are assumed to operate with a finite approach temperature; however, pressure losses in equipment and pipework are assumed negligible — a reasonable assumption for this type of analysis that will still yield meaningful data. The analysis confirms that the combustion chamber exit temperature is limited by both first and second law considerations to a value suitable for a practical gas turbine. The analysis also shows that the overall efficiency of the cycle, under optimum conditions and taking into account the work necessary to drive the ASU, can exceed 75%.


2006 ◽  
Vol 128 (3) ◽  
pp. 275-284 ◽  
Author(s):  
Hui Hong ◽  
Hongguang Jin ◽  
Baiqian Liu

In this paper we propose a novel CO2-recovering hybrid solar-fossil combined cycle with the integration of methane-fueled chemical-looping combustion, and investigate the system with the aid of the Energy-Utilization Diagram (EUD). Chemical-looping combustion (CLC) consists of two successive reactions: first, methane fuel is oxidized by metal oxide(NiO)as an oxygen carrier (reduction of metal oxide); and second, the reduced metal (Ni) is successively oxidized by combustion air (the oxidation of metal). The oxidation of methane with NiO requires a relative low-grade thermal energy at 300°C-500°C. Then concentrated solar thermal energy at approximately 450°C-550°C can be utilized to provide the process heat for this reaction. By coupling solar thermal energy with methane-fueled chemical-looping combustion, the energy level of solar thermal energy at around 450°C-550°C can be upgraded to the chemical energy of solid fuel Ni for better utilization of solar energy to generate electricity. The synergistic integration of solar thermal energy and chemical-looping combustion could make the exergy efficiency and the net solar-to-electric efficiency of the solar hybrid system more than 60% and 30%, respectively, at a turbine inlet temperature (TIT) of 1200°C. At the same time, this new system has an extremely important advantage of directly suppressing the environmental impact due to lack of energy penalty for CO2 recovery. Approximately 9–15 percentage points higher efficiency can be achieved compared to the conventional natural gas-fired combined cycle with CO2 separation. The results obtained here are promising and indicate that this novel solar hybrid combined cycle offers the new possibility of CO2 mitigation using both green energy and fossil fuels. These results also provide a new approach for highly efficient use of solar thermal energy to generate electricity.


Author(s):  
Niall R. McGlashan ◽  
Peter R. N. Childs ◽  
Andrew L. Heyes

A combined cycle gas-turbine generating power and hydrogen is proposed and evaluated. The cycle embodies chemical looping combustion (CLC) and uses a Na based oxygen carrier. In operation, a stoichiometric excess of liquid Na is injected directly into the combustion chamber of a gas-turbine cycle, where it is burnt in compressed O2 produced in an external air separation unit (ASU). The resulting combustion chamber exit stream consists of hot Na vapor and this is expanded in a turbine. Liquid Na2O oxide is also generated in the combustion process but this can be separated, readily, from the Na vapor and collects in a pool at the bottom of the reactor. To regenerate liquid Na from Na2O, and hence complete the chemical loop, a reduction reactor (the reducer) is fed with three streams: the hot Na2O from the oxidizer, the Na vapor (plus some entrained wetness) exiting a Na-turbine, and a stream of solid fuel, which is assumed to be pure carbon for simplicity. The sensible heat content of the liquid Na2O and latent and sensible heat of the Na vapor provide the heat necessary to drive the endothermic reduction reaction and ensure the reducer is externally adiabatic. The exit gas from the reducer consists of almost pure CO, which can be used to generate byproduct H2 using the water-gas shift reaction. A mass and energy balance of the system is conducted assuming reactions reach equilibrium. The analysis allows for losses associated with turbomachinery; heat exchangers are assumed to operate with a finite approach temperature. However, pressure losses in equipment and pipework are assumed negligible—a reasonable assumption for this type of analysis that will still yield meaningful data. The analysis confirms that the combustion chamber exit temperature is limited by both first and second law considerations to a value suitable for a practical gas-turbine. The analysis also shows that the overall efficiency of the cycle, under optimum conditions and taking into account the work necessary to drive the ASU, can exceed 75%.


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