scholarly journals Improvement of a Nusselt-Based Simulation Model for Heat Transfer in Rotary Heat Exchangers

Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 10
Author(s):  
Eloy Melian ◽  
Harald Klein ◽  
Nikolaus Thißen

In the last 50 years, the technology of rotary heat exchangers has not changed considerably. A reliable simulation can help improve the design of this technology. In this work, a simulation for rotary heat exchangers was developed and validated with multiple experimental data. This simulation takes an innovative approach based on locally calculated heat transfer coefficients and considers the entry region effect. This approach proved to be accurate since the average difference between the experimental results and the proposed model with a constant heat boundary condition is 0.1% and the maximum absolute deviation 1%. Experimental, as well as simulation results, indicate that lower empty tube gas velocity (1 m/s) and higher rotational speed (12 rpm) improve thermal efficiency compared to commonly used operating conditions. Additionally, a new model for predicting the local internal Nusselt number for sine ducts in the rotor channels is proposed, which considers the entry region effect.

2000 ◽  
Author(s):  
Srinivas Garimella ◽  
William J. Dowling ◽  
Mark Van derVeen ◽  
Jesse D. Killion

Abstract A study of heat transfer in simultaneously developing flow through rectangular tubes is presented in this paper. Heat transfer coefficients were measured for three different tube sizes and shapes (Dh = 2.21 mm, α = 0.050; Dh = 3.02 mm, α = 0.108; and Dh = 1.74 mm, α = 0.029), which correspond to typical dimensions used in automotive heat exchangers. For each of these tubes, several different tube lengths were tested to measure the effect of developing flow on the Nusselt number. The study primarily focussed on the laminar and transition regimes, with some data in the turbulent regime, which is typical of the operating conditions for many automotive heat exchangers. The results demonstrate that developing flow enhances Nusselt numbers, especially for the short tubes used in heater cores, although for the geometry range studied, the effect of aspect ratio was not very significant. Heat transfer correlations were developed from the data, with excellent agreement between the data and the values predicted by these correlations. These correlations accounted for the effects of Reynolds number (118 < Re < 10671) Prandtl number (6.48 < Pr < 16.20), and bulk-to-wall property variations (0.243 < μb/μw < 0.630), and geometric features such as tube length, hydraulic diameter, and aspect ratio.


2004 ◽  
Vol 11 (03) ◽  
pp. 291-306 ◽  
Author(s):  
J. M. Burzler ◽  
S. A. Amelkin ◽  
A. M. Tsirlin ◽  
K. H. Hoffmann

The optimal allocation of a given investment capital to the heat exchanging inventory is studied for heat engines, refrigerators and heat pumps. The study is based on an endoreversible model operating between two constant temperature heat reservoirs at optimal thermodynamic performance, which is either minimal entropy production or maximum power production. The analysis accounts for the fact that the actual costs of heat exchangers equipment is subject to the material, design and operating conditions of the heat exchangers so that the dependence between the costs and heat transfer coefficients generally needs to be considered as nonlinear and different for the hot and cold side of the system. Contrary to existing results showing no difference between cyclic and stationary operation for Newtonian heat transfer we find one. This result also pertains to non-Newtonian heat transfer.


1992 ◽  
Vol 114 (4) ◽  
pp. 847-857 ◽  
Author(s):  
J. H. Wagner ◽  
B. V. Johnson ◽  
R. A. Graziani ◽  
F. C. Yeh

Experiments were conducted to determine the effects of buoyancy and Coriolis forces on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a large-scale, multipass, heat transfer model with both radially inward and outward flow. Trip strips on the leading and trailing surfaces of the radial coolant passages were used to produce the rough walls. An analysis of the governing flow equations showed that four parameters influence the heat transfer in rotating passages: coolant-to-wall temperature ratio, Rossby number, Reynolds number, and radius-to-passage hydraulic diameter ratio. The first three of these four parameters were varied over ranges that are typical of advanced gas turbine engine operating conditions. Results were correlated and compared to previous results from stationary and rotating similar models with trip strips. The heat transfer coefficients on surfaces, where the heat transfer increased with rotation and buoyancy, varied by as much as a factor of four. Maximum values of the heat transfer coefficients with high rotation were only slightly above the highest levels obtained with the smooth wall model. The heat transfer coefficients on surfaces where the heat transfer decreased with rotation, varied by as much as a factor of three due to rotation and buoyancy. It was concluded that both Coriolis and buoyancy effects must be considered in turbine blade cooling designs with trip strips and that the effects of rotation were markedly different depending upon the flow direction.


Author(s):  
Wenhai Li ◽  
Ken Alabi ◽  
Foluso Ladeinde

Over the years, empirical correlations have been developed for predicting saturated flow boiling [1–15] and condensation [16–30] heat transfer coefficients inside horizontal/vertical tubes or micro-channels. In the present work, we have examined 30 of these models, and modified many of them for use in compact plate-fin heat exchangers. However, the various correlations, which have been developed for pipes and ducts, have been modified in our work to make them applicable to extended fin surfaces. The various correlations have been used in a low-order, one-dimensional, finite-volume type numerical integration of the flow and heat transfer equations in heat exchangers. The NIST’s REFPROP database [31] is used to account for the large variations in the fluid thermo-physical properties during phase change. The numerical results are compared with Yara’s experimental data [32]. The validity of the various boiling and condensation models for a real plate-fin heat exchanger design is discussed. The results show that some of the modified boiling and condensation correlations can provide acceptable prediction of heat transfer coefficient for two-phase flows in compact plate-fin heat exchangers.


2000 ◽  
Author(s):  
Qiao Lin ◽  
Shuyun Wu ◽  
Yin Yuen ◽  
Yu-Chong Tai ◽  
Chin-Ming Ho

Abstract This paper presents an experimental investigation on MEMS impinging jets as applied to micro heat exchangers. We have fabricated MEMS single and array jet nozzles using DRIE technology, as well as a MEMS quartz chip providing a simulated hot surface for jet impingement. The quartz chip, with an integrated polysilicon thin-film heater and distributed temperature sensors, offers high spatial resolution in temperature measurement due to the low thermal conductivity of quartz. From measured temperature distributions, heat transfer coefficients are computed for single and array micro impinging jets using finite element analysis. The results from this study for the first time provide extensive data on spatial distributions of micro impinging-jet heat transfer coefficients, and demonstrate the viability of MEMS heat exchangers that use micro impinging jets.


Author(s):  
Sunil Mehendale

In HVACR equipment, internally enhanced round tube (microfin) designs such as axial, cross-grooved, helical, and herringbone are commonly used to enhance the boiling and condensing performance of evaporators, condensers, and heat pumps. Typically, such tubes are mechanically expanded by a mandrel into a fin pack to create an interference fit between the tube outside surface and the fin collar to minimize the thermal contact resistance between tube and fin. However, during this expansion process, the internal enhancements undergo varying amounts of deformation, which degrades the in-tube thermal performance. Extensive data on condensing heat transfer coefficients in microfin tubes have been reported in the open literature. However, researchers have seldom used expanded tubes to acquire and report such data. Hence, it is always questionable to use such pristine tube data for designing heat exchangers and HVACR systems. Furthermore, the HVACR industry has been experiencing steeply rising copper costs, and this trend is expected to continue in coming years. So, many equipment manufacturers and suppliers are actively converting tubes from copper to aluminum. However, because of appreciable differences between the material properties of aluminum and copper, as well as other manufacturing variables, such as mandrel dimensions, lubricant used, etc., tube expansion typically deforms aluminum fins more than copper fins. Based on an analysis of the surface area changes arising from tube expansion, and an assessment of the best extant in-tube condensation heat transfer correlations, this work proposes a method of estimating the impact of tube expansion on in-tube condensation heat transfer. The analysis leads to certain interesting and useful findings correlating fin geometry and in-tube condensation thermal resistance. This method can then be applied to more realistically design HVACR heat exchangers and systems.


2014 ◽  
Vol 136 (8) ◽  
Author(s):  
Yutaka Ito ◽  
Naoya Inokura ◽  
Takao Nagasaki

A light and compact heat exchange system was realized using two air-to-refrigerant airfoil heat exchangers and a recirculated heat transport refrigerant. Its heat transfer performance was experimentally investigated. Carbon dioxide or water was used as a refrigerant up to a pressure of 30 MPa. Heat transfer coefficients on the outer air-contact and inner refrigerant-contact surfaces were calculated using an inverse heat transfer method. Correlations were developed for the Nusselt numbers of carbon dioxide and water on the inner refrigerant-contact surface. Furthermore, we proposed a method to evaluate a correction factor corresponding to the thermal resistance of the airfoil heat exchanger.


Sign in / Sign up

Export Citation Format

Share Document