scholarly journals Numerical Simulation of Gas–Liquid Two-Phase Flow Characteristics of Centrifugal Pump Based on the CFD–PBM

Mathematics ◽  
2020 ◽  
Vol 8 (5) ◽  
pp. 769 ◽  
Author(s):  
Fan Zhang ◽  
Lufeng Zhu ◽  
Ke Chen ◽  
Weicheng Yan ◽  
Desmond Appiah ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Average Diameter ◽  
Balance Model ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Coalescence Rate ◽  
Breakage Rate

This work seeks to apply the computational fluid dynamics–population balance model (CFD–PBM) to investigate the gas distribution and flow mechanism in the gas–liquid two-phase flow of a centrifugal pump. The findings show that the numerical simulation accurately captures the bubble distribution characteristics in the process of coalescence and breakage evolution. In addition, comparing the CFD–PBM with the Double Euler, the hydraulic head of the pump are similar, but the efficiency using the Double Euler is much higher—even close to single-phase. This is in contrast to previous experimental research. Then, the unsteady flow usually led to the formation of bubbles with larger diameters especially where vortices existed. In addition, the rotor–stator interaction was a main reason for bubble formation. Generally, it was observed that the coalescence rate was greater than the breakage rate; thus, the coalescence rate decreased until it equaled the breakage rate. Thereafter, the average diameter of the bubble in each part tended to be stable during the process of bubble evolution. Finally, the average diameter of bubbles seemed to increase from inlet to outlet. The results of this study may not only enhance the gas–liquid two-phase internal flow theory of centrifugal pumps, but also can serve as a benchmark for optimizations of reliable operation of hydraulic pumps under gas–liquid two-phase flow conditions.

scholarly journals Study on the Effects of the Wear-Rings Clearance on the Solid-Liquid Two-Phase Flow Characteristics of Centrifugal Pumps

Symmetry ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 2003
Author(s):  
Chaoshou Yan ◽  
Jianfei Liu ◽  
Shuihua Zheng ◽  
Bin Huang ◽  
Jiacheng Dai
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Suction Surface ◽  
Two Phase ◽  
Wear Area ◽  
Fluid Medium ◽  
Solid Liquid

In order to study the wear law of the centrifugal pump flowing surface under different wear-rings clearance, the McLaury wear model was used to conduct the full-passage numerical simulation of solid-liquid two-phase flow in a single-stage single-suction centrifugal pump. The reliability of the numerical calculation method is verified by comparing the experimental data and numerical simulation results. The clearance is 0.1, 0.15, 0.2, 0.3 and 0.5 mm, respectively. The results show that the wear of the centrifugal pump blades is mainly concentrated in the end part and the inlet part of the blade, and the wear of the pressure surface at the end of the suction surface and the front of the blade is more serious. As the clearance increases, the maximum wear value in the impeller increases first and then decreases, reaching a maximum at 0.15 mm. With the increase of the clearance, the wear degree and the wear rate of the volute wall surface first increase and then decrease, and reach the maximum at 0.2 mm. With the increase of the clearance and the concentration of the fluid medium, the wear at the clearance of the centrifugal pump is more serious, and the severe wear area exhibits a point-like circumferential distribution.

A Method for Correlating the Characteristics of Centrifugal Pumps in Two-Phase Flow

1978 ◽  
Vol 100 (4) ◽  
pp. 395-409 ◽  
Author(s):  
Jaroslaw Mikielewicz ◽  
David Gordon Wilson ◽  
Tak-Chee Chan ◽  
Albert L. Goldfinch
Keyword(s):  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Flow Direction ◽  
Semiempirical Method ◽  
Head Loss ◽  
Phase Flow ◽  
Loss Ratio ◽  
Centrifugal Pumps ◽  
Reversed Flow ◽  
Two Phase

The semiempirical method described combines the ideal performance of a centrifugal pump with experimental data for single and two-phase flow to produce a so-called “head-loss ratio,” which is the apparent loss of head in two-phase flow divided by the loss of head in single-phase flow. This head-loss ratio is shown to be primarily a function of void fraction. It is demonstrated that the measured characteristics of a centrifugal pump operating in two-phase flow in normal rotation and normal and reversed flow directions (first and second -quadrant operation) and in reversed rotation and reversed flow direction (third-quadrant operation) can be reproduced with acceptable accuracy.

scholarly journals Wear Characteristics of Dense Fine Particles Solid-Liquid Two-Phase Fluid Centrifugal Pump with Open Impellers

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Yanping Wang ◽  
Chuanfeng Han ◽  
Ye Zhou ◽  
Zhe Lin ◽  
Jianfeng Ma ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Volume Concentration ◽  
Fine Particles ◽  
Two Phase Flow ◽  
Middle Part ◽  
Phase Flow ◽  
Particle Volume ◽  
Two Phase ◽  
Wear Characteristics

The demand for a centrifugal pump with open impellers for conveying dense fine particles in solid-liquid two-phase flow has increased significantly in actual engineering. The wear of dense fine particles on the centrifugal pump is also exceedingly prominent, which affects the engineering efficiency and economic benefits. The two-phase flow in the open centrifugal pump is three-dimensional and unsteady; the movement of high-volume concentration particles in the centrifugal pump and its mutual influence on the two-phase flow, which results in the calculation of wear, are very intricate. To study the wear characteristics of the centrifugal pump with open impeller with high-volume concentration particles more accurately, numerical simulation and experimental comparison are carried out for the impeller wear of dense fine particles transported by the centrifugal pump with open impellers. Considering the relationship between particles and walls, we used the Fluent 18.0 built-in rebound function and wear model. The RNG k-ε model and the DDPM model were adopted in the numerical simulation, and the numerical solution for centrifugal pump wear was performed under flow rate (9.6 m3·h−1, 12.8 m3·h−1, 16 m3·h−1, and 19.2 m3·h−1), different particle sizes (0.048 mm, 0.106 mm, 0.15 mm, 0.27 mm, and 0.425 mm), and different particle volume concentrations (10%, 15%, 20%, 25%, and 30%), respectively. By comparing the serious wear positions of the impeller, the experimental results correspond well with the numerical simulation, which can be used to predict and study the wear characteristics of the impeller. The results show that the most serious area of blade wear is the middle part of the pressure surface, followed by the middle part of the upper part of the blade. The wear of the impeller is greatly affected by relevant parameters, such as pump flow rate, particle diameter, and particle volume concentration. These results can provide some basis for the wear-resistant design of dense fine particle impeller.

scholarly journals Investigation on the Handling Ability of Centrifugal Pumps under Air–Water Two-Phase Inflow: Model and Experimental Validation

Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 3048 ◽  
Author(s):  
Qiaorui Si ◽  
Gérard Bois ◽  
Qifeng Jiang ◽  
Wenting He ◽  
Asad Ali ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Bubbly Flow ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Flow Conditions ◽  
Two Phase ◽  
Local Flow

The paper presents experimental and numerical investigations performed on a single stage, single-suction, horizontal-orientated centrifugal pump in air–water two-phase non-condensable flow conditions. Experimental measurements are performed in a centrifugal pump using pressure sensor devices in order to measure the wall static pressures at the inlet and outlet pump sections for different flow rates and rotational speeds combined with several air void fraction (a) values. Two different approaches are used in order to predict the pump performance degradations and perform comparisons with experiments for two-phase flow conditions: a one-dimensional two-phase bubbly flow model, and a full “Three-Dimensional Unsteady Reynolds Average Navier–Stokes” (3D-URANS) simulation using a modified k-epsilon turbulence model combined with the Euler–Euler inhomogeneous two-phase flow description. The overall and local flow features are presented and analyzed. Limitations concerning both approaches are pointed out according to some flow physical assumptions and measurement accuracies. Some additional suggestions are proposed in order to improve two-phase flow pump suction capabilities.

Numerical simulation and analysis of solid-liquid two-phase flow in centrifugal pump

2013 ◽  
Vol 26 (1) ◽  
pp. 53-60 ◽  
Author(s):  
Yuliang Zhang ◽  
Yi Li ◽  
Baoling Cui ◽  
Zuchao Zhu ◽  
Huashu Dou
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Phase Flow ◽  
Two Phase ◽  
Solid Liquid

scholarly journals Numerical simulation of solid-liquid two-phase flow in a centrifugal pump with different wear blades degree

2018 ◽  
Vol 163 ◽  
pp. 012027 ◽  
Author(s):  
H M Lei ◽  
Y X Xiao ◽  
F N Chen ◽  
S H Ahn ◽  
Z W Wang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Phase Flow ◽  
Two Phase ◽  
Solid Liquid

Energy Performance Prediction and Numerical Simulation Analysis for Screw Centrifugal Pump

2013 ◽  
Vol 444-445 ◽  
pp. 1007-1014 ◽  
Author(s):  
Hui Quan ◽  
Ren Nian Li ◽  
Qing Miao Su ◽  
Wei Han ◽  
Xiao Rui Cheng
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Solid Phase ◽  
Internal Flow ◽  
Energy Performance ◽  
Phase Flow ◽  
Two Phase ◽  
Monitoring Point ◽  
The Impact

To explore the screw centrifugal pump performance change, and the impact of solid-liquid two-phase flow on the screw centrifugal pump, the internal flow of type 150×100LN-32 centrifugal pump is used as the research object. Mixture multiphase flow model, standard k-ε turbulence model and the sliding mesh technique are used to carry out the unsteady numerical simulation to describe internal flow field in screw centrifugal pump. By Setting the monitoring point to get the pressure pulsation characteristics and predict the changes in the energy performance. Open laboratory bench tests are carried out to verify the reliability of the numerical methods. Based on this, the impact of the two-phase flow on the screw centrifugal pump is analyzed. The results indicate that the head-flow curve presents a hump-shaped with the increasing of the flow. The maximum of efficiency appears. At the same time, the change of the volume concentration of the solid phase has little effect on the energy performance of screw centrifugal pump. But at different times, the head decreases and the power increases with the increasing of the concentration.

scholarly journals Startup Characteristics of a Centrifugal Pump Delivering Gas-Liquid Two-Phase Flow

2014 ◽  
Vol 6 ◽  
pp. 782619 ◽  
Author(s):  
Yu-Liang Zhang ◽  
Jun-Jian Xiao ◽  
Jian-Ping Yu ◽  
Ying-Yu Ji
Keyword(s):  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Pure Water ◽  
Internal Flow ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Transient Flows ◽  
The Difference ◽  
Startup Period

The transient performance of centrifugal pumps during the startup period has drawn more and more attention in recent years due to urgent engineering needs. In order to make certain the transient startup characteristics of a high specific-speed prototype centrifugal pump delivering the gas-liquid two-phase flow, the transient flows inside the pump are numerically simulated during the startup period using the dynamic slip region method in this paper. The results show that the difference in heads mainly focuses on the later stage of the startup period when the pump is used to transmit the pure water and the gas-liquid two-phase flow, respectively. The existence of the gas phase makes the head less than that of delivering pure water. The nondimensional head coefficient is very high at the very beginning of the startup period and then quickly drops to a stable value. The continuous variation of the attack angle at the leading edges of blades is the main reason for evolution of the internal flow field during the startup period.

Similarity Law of Air-Water Two-Phase Flow Performance of Centrifugal Pump

2007 ◽  
Author(s):  
Naoki Matsushita ◽  
Satoshi Watanabe ◽  
Kusuo Okuma ◽  
Tomomichi Hasui ◽  
Akinori Furukawa
Keyword(s):  
Centrifugal Pump ◽  
Rotational Speed ◽  
Flow Condition ◽  
Two Phase Flow ◽  
Operating Conditions ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Blade Height ◽  
Similarity Law

Air-water two-phase flow performance of conventional centrifugal pumps causes the impermissible head deterioration even at an inlet void fraction less than about 10%. A tandem arrangement of double rotating cascades and higher blade outlet angle more than 90° only in outer rotating cascade has been proposed as a centrifugal pump impeller with high performance in air-water two-phase flow condition. To obtain further improvement of pump performances, a diffuser cascade is installed downstream of impeller outlet. In design of air-water two-phase flow centrifugal pump in various size and operating conditions as well as in single-phase flow, similarity law of pump performances is very useful. The similarity law of impeller diameter, blade height and rotational speed is investigated for the proposed impeller in the present paper. As the results, the similarity law of impeller diameter and rotational speed is certified experimentally even in two-phase flow condition. In addition, influences of blade height on air-water two-phase flow performances indicate a little difference from the similarity law. This difference is, then, discussed by using the results of static head on the shroud wall and air behaviors in the impellers.

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