scholarly journals Combination Effect of Baffle Arrangement and Hybrid Nanofluid on Thermal Performance of a Shell and Tube Heat Exchanger Using 3-D Homogeneous Mixture Model

Mathematics ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 881
Author(s):  
Mashhour A. Alazwari ◽  
Mohammad Reza Safaei
Keyword(s):  
Heat Exchanger ◽  
Pressure Drop ◽  
Thermal Performance ◽  
Heat Removal ◽  
Hybrid Nanofluid ◽  
Distilled Water ◽  
Reference Case ◽  
Maximum Heat ◽  
Tube Heat Exchanger ◽  
Shell And Tube

In this study, thermal performance and flow characteristics of a shell and tube heat exchanger equipped with various baffle angles were studied. The heat exchanger was operated with distilled water, and a hybrid nanofluid at three concentrations of 0.04% and 0.10% of GNP-Ag/water within Reynolds numbers ranged between 10,000 and 20,000. The thermophysical properties of nanofluid varied with temperature and nanoparticles’ concentration. The baffle angles were set at 45°, 90°, 135°, and 180°. Results showed that the calculated Nusselt number (Nu) could be improved by adding nanoparticles to the distilled water or increasing the fluid’s Reynolds number. At a low Re number, the Nu corresponding to baffle angle of 135° was very close to that recorded for the angle of 180°. At Re = 20,000, the Nu number was the highest (by 35% compared to the reference case), belonging to a baffle angle of 135°. Additionally, results related to friction factor and pressure drop showed that more locations with fluid blocking were observed by increasing the baffle angle, resulting in increased pressure drop value and friction. Finally, the temperature streamlines counter showed that the best baffle angle could be 135° in which maximum heat removal and the best thermal performance can be observed.

Design optimization of a shell and tube heat exchanger with staggered baffles using neural network and genetic algorithm

2021 ◽  
pp. 095440622110057
Author(s):  
Kizhakke Kodakkattu Saijal ◽  
Thondiyil Danish
Keyword(s):  
Heat Transfer ◽  
Genetic Algorithm ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Orientation Angle ◽  
Design Parameters ◽  
Outer Diameter ◽  
Maximum Heat ◽  
Tube Heat Exchanger ◽  
Shell And Tube

A shell and tube heat exchanger with staggered baffles (STHX-ST) is designed by integrating the features of both segmental and helical baffles, which produces a helical flow in the shell side. This work studies the effect of different parameters on the performance of the STHX-ST through numerical analysis. Shell inner diameter, tube outer diameter, baffle cut, baffle spacing, and baffle orientation angle are the design parameters. Multi-objective optimization using genetic algorithm (GA) is carried out to maximize the heat transfer rate while minimizing the pressure drop. The objective functions for optimization are approximated using artificial neural networks (ANNs). The training data for ANNs are simulated from CFD analysis as per the Taguchi orthogonal test table. The optimal solution obtained from the Pareto front has a maximum heat transfer of 154555 W for a minimum pressure drop of 88083.86 Pa.

Modeling of Newtonian and non-Newtonian-based coolants for deployment in industrial length-scale shell and tube heat exchanger

2021 ◽  
pp. 2150085
Author(s):  
S. Anitha ◽  
Tiju Thomas ◽  
V. Parthiban ◽  
M. Pichumani
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Thermal Performance ◽  
Volume Fraction ◽  
Numerical Procedure ◽  
Point Of View ◽  
Hybrid Nanofluid ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Hybrid Nanofluids

To evaluate the heat transfer performance (HTP) of hybrid nanofluids, numerical simulations are carried out in an industrial length single pass shell and tube heat exchanger. In shell, ISO VG 68 oil enters with [Formula: see text]C and with [Formula: see text]C, the coolant passes into the tube. CNT-[Formula: see text]/water and CNT-[Formula: see text]/sodium alginate (SA) are used as Newtonian and non-Newtonian hybrid nanofluid, respectively. The influence of base fluid and nanoparticles on thermal performance of heat exchanger is studied. The chosen nanoparticles are reliable to the industrial deployment. The current numerical procedure is validated with the earlier experimental results. Volume fraction of nanoparticles is optimized for an effective HTP of the heat exchanger. About 60% increment in heat transfer coefficient is observed when hybrid nanofluid is employed. By using Newtonian hybrid nanofluid, 50% improvement in Nusselt number is marked out. Effectiveness and heat transfer rate of heat exchanger are higher with the employment of Newtonian hybrid nanofluid. Results indicated that, even though Newtonian hybrid nanofluid shows higher thermal performance, non-Newtonian hybrid nanofluid is preferable for energy consumption point of view.

scholarly journals Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles

Energies ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 4138 ◽  
Author(s):  
Yue Sun ◽  
Xinting Wang ◽  
Rui Long ◽  
Fang Yuan ◽  
Kun Yang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Shell Side ◽  
Maximum Heat ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
The Heat Transfer Coefficient

In this work, a shell and tube heat exchanger with inclined trefoil-hole baffles (STHX-IT) is proposed, and the numerical simulation is conducted to investigate the flow and heat transfer characteristics. A shell and tube heat exchanger with segmental baffles (STHX-SG) is also studied for the performance comparison. The results show that the heat transfer coefficient and pressure drop of the STHX-IT is averagely lower by 23.89% and 44.19% than those of the STHX-SG, but the heat transfer coefficient per pressure drop is higher by 36.38% on average. Further, the parametric studies of the inclination angle θ, trefoil-hole number n, and baffle cut δ are carried out for the STHX-IT. According to the numerical results, n and δ have more notable influence on shell side performance than θ. In detail, the heat transfer coefficient and pressure drop decrease slightly with θ increasing, and the overall performance is approximately equal; both the heat transfer coefficient and pressure drop decrease with the respective rising of n and δ, but the comprehensive performance shows a growing trend. Considering the synthetic effects of structural parameters, the multi-objective structure optimization using the genetic algorithm combined with the artificial neural networks is fulfilled. As a result, the Pareto front is obtained to characterize the behaviors of the maximum heat transfer rate and minimum pressure drop. The STHX-IT with the θ = 5.38°, n = 6, and δ = 43% is decided as the optimal solution by the TOPSIS method, whose Q/Δp is 2.34 times as much as that of the original STHX-SG.

Numerical simulation of the effect of baffle cut and baffle spacing on shell side heat exchanger performance using CFD

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Numerical Results ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Two Parameters

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.

A Method for Predicting Pressure Drop in a Shell-and-Tube Heat Exchanger with Roughened Tubes and a Smooth Shell Surface

1985 ◽  
Vol 6 (1) ◽  
pp. 26-30 ◽  
Author(s):  
O. M. BRAGINA ◽  
V. L. LELCHUK ◽  
A. G. SOROKIN ◽  
A. V. TURKIN ◽  
K. F. SHUISKAYA
Keyword(s):  
Heat Exchanger ◽  
Pressure Drop ◽  
Shell Surface ◽  
Smooth Shell ◽  
Tube Heat Exchanger ◽  
Shell And Tube

Experimental Investigation of Heat Transfer Enhancement of Shell and Tube Heat Exchanger Using SnO2-Water and Ag-Water Nanofluids

2019 ◽  
Vol 12 (4) ◽  
Author(s):  
S. V. Sridhar ◽  
R. Karuppasamy ◽  
G. D. Sivakumar
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Convective Heat Transfer Coefficient ◽  
Two Phase ◽  
Tube Heat Exchanger ◽  
Shell And Tube

Abstract In this investigation, the performance of the shell and tube heat exchanger operated with tin nanoparticles-water (SnO2-W) and silver nanoparticles-water (Ag-W) nanofluids was experimentally analyzed. SnO2-W and Ag-W nanofluids were prepared without any surface medication of nanoparticles. The effects of volume concentrations of nanoparticles on thermal conductivity, viscosity, heat transfer coefficient, fiction factor, Nusselt number, and pressure drop were analyzed. The results showed that thermal conductivity of nanofluids increased by 29% and 39% while adding 0.1 wt% of SnO2 and Ag nanoparticles, respectively, due to the unique intrinsic property of the nanoparticles. Further, the convective heat transfer coefficient was enhanced because of improvement of thermal conductivity of the two phase mixture and friction factor increased due to the increases of viscosity and density of nanofluids. Moreover, Ag nanofluid showed superior pressure drop compared to SnO2 nanofluid owing to the improvement of thermophysical properties of nanofluid.

Heat transfer of hybrid nanofluid in a shell and tube heat exchanger equipped with blade-shape turbulators

2020 ◽  
Author(s):  
Aysan Shahsavar Goldanlou ◽  
Mohammad Sepehrirad ◽  
Mostafa Papi ◽  
Ahmed Kadhim Hussein ◽  
Masoud Afrand ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Hybrid Nanofluid ◽  
Tube Heat Exchanger ◽  
Blade Shape ◽  
Shell And Tube

Performance Evaluation of Tube-in-Tube Heat Exchanger Using Nanofluids

2015 ◽  
Vol 787 ◽  
pp. 72-76 ◽  
Author(s):  
V. Naveen Prabhu ◽  
M. Suresh
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Heat Transfer Rate ◽  
Thermal Performance ◽  
Transfer Rate ◽  
Flow Characteristics ◽  
Operating Conditions ◽  
Element Analysis ◽  
Tube Heat Exchanger

Nanofluids are fluids containing nanometer-sized particles of metals, oxides, carbides, nitrides, or nanotubes. They exhibit enhanced thermal performance when used in a heat exchanger as heat transfer fluids. Alumina (Al2O3) is the most commonly used nanoparticle due to its enhanced thermal conductivity. The work presented here, deals with numerical simulations performed in a tube-in-tube heat exchanger to study and compare flow characteristics and thermal performance of a tube-in-tube heat exchanger using water and Al2O3/water nanofluid. A local element-by-element analysis utilizing e-NTU method is employed for simulating the heat exchanger. Profiles of hot and cooling fluid temperatures, pressure drop, heat transfer rate along the length of the heat exchanger are studied. Results show that heat exchanger with nanofluid gives improved heat transfer rate when compared with water. However, the pressure drop is more, which puts a limit on the operating conditions.

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