scholarly journals Effect of Laser Power on Microstructure and Micro-Galvanic Corrosion Behavior of a 6061-T6 Aluminum Alloy Welding Joints

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 3
Author(s):  
Huiling Zhou ◽  
Fanglian Fu ◽  
Zhixin Dai ◽  
Yanxin Qiao ◽  
Jian Chen ◽  
...  

The 6061-T6 aluminum alloy welding joints were fabricated using gas metal arc welding (GMAW) of various laser powers, and the effect of laser power on the microstructure evolution of the welding joints was investigated. The corrosion behaviors of 6061-T6 aluminum alloy welding joints were investigated in 3.5 wt% NaCl solution using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). The results showed that the micro-galvanic corrosion initiation from Mg2Si or around the intermetallic particles (Al-Fe-Si) is observed after the immersion test due to the inhomogeneous nature of the microstructure. The preferential dissolution of the Mg2Si and Al-Fe-Si is believed to be the possible cause of pitting corrosion. When the laser power reached 5 kW, the microstructure of the welded joint mainly consisted of Al-Fe-Si rather than the Mg2Si at 2 kW. The relatively higher content of Al-Fe-Si with increasing in laser power would increase the volume of corrosion pits.

2020 ◽  
Vol 77 (11) ◽  
pp. 991-996 ◽  
Author(s):  
Huiling Zhou ◽  
Fanglian Fu ◽  
Zhixin Dai ◽  
Yanxin Qiao ◽  
Jian Chen ◽  
...  

2010 ◽  
Vol 146-147 ◽  
pp. 1402-1405 ◽  
Author(s):  
Che Lah Nur Azida ◽  
Azman Jalar ◽  
Norinsan Kamil Othman ◽  
Nasrizal Mohd Rashdi ◽  
Md Zaukah Ibel

AA6061 Aluminum alloy welded joint using two different filler metals were studied by using X-ray CT-Scan. The filler metals ER 4043 and ER 5356 were used in this present work in order to investigate the effect of using different filler metals on the welded joint quality of AA 6061 aluminum alloy in welded zone microstructure. Gas metal arc welding (GMAW) technique and V grove butt joint with four layers and five passes welded joint were performed. From this investigation, it is found that AA6061 with ER 4043 showed less distribution of porosity compared to AA6061 with ER 5356 welded joint confirmed by X-ray Ct-Scan. The decreasing of porosities and presence of very fine grains in weld region area with ER 5356 compared to ER 4043 will be discussed in term of microstructure analysis.


2018 ◽  
pp. 21-26 ◽  
Author(s):  
Mohd Idris Shah Ismail ◽  
Mariyam Jameelah Bahari ◽  
Norsyafiqah Shuib

2015 ◽  
Vol 31 (16) ◽  
pp. 2152-2157 ◽  
Author(s):  
Leilei Wang ◽  
Li Jin ◽  
Wenjin Huang ◽  
Min Xu ◽  
Jiaxiang Xue

2010 ◽  
Vol 154-155 ◽  
pp. 873-876 ◽  
Author(s):  
Norinsan Kamil Othman ◽  
S.R.S. Bakar ◽  
Azman Jalar ◽  
Junaidi Syarif ◽  
M.Y. Ahmad

The purpose of this study is to evaluate the effect of filler metals in the gas metal arc welding (GMAW) process on the Aluminium alloy of AA 6061-T6 welded joints. 6 mm thickness plate with single V butt configuration was used and welded using two different fillers ER 4043 and ER 5356 and controlled welding parameters. The relationship between hardness and microstructure of the welded parts were studied and compared and the results showed that the post weld mechanical property has decreased especially for the filler ER 5356. The hardness at the heat affected zone (HAZ) of ER 5356 also has reduced almost 85% compared to the hardness of AA 6061 base metal. The microstructure of ER 4043 welding material shows the shape of columnar grains and dendrite structure. Microstructure morphology of ER 5356 welding material shows dendrites and intermetallic particles (Mg2Si) have partially dissolved and scattered in the welding material.


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