scholarly journals Model Development to Study Uncertainties in Electric Arc Furnace Plants to Improve Their Economic and Environmental Performance

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 892
Author(s):  
Niloofar Arzpeyma ◽  
Moudud Alam ◽  
Rutger Gyllenram ◽  
Pär G. Jönsson
Keyword(s):  
Model Development ◽  
Element Distribution ◽  
Electric Arc ◽  
Likelihood Method ◽  
Alloying Element ◽  
Tramp Element ◽  
Arc Furnaces ◽  
A Charge ◽  
Melt Composition ◽  
Good Agreement

A statistical model is developed in order to simulate the melt composition in electric arc furnaces (EAFs) with respect to uncertainties in 1) scrap composition, 2) scrap weighing and 3) element distribution factors. The tramp element Cu and alloying element Cr are taken into account. The model enables simulations of a charge program as well as backwards estimations of the element concentrations and their variance in scrap. In the backwards calculation, the maximum likelihood method is solved by considering three cases corresponding to the involved uncertainties. It is shown that the model can estimate standard deviations for elements so that the real values lie within the estimated 95% confidence interval. Moreover, the results of the model application in each target product show that the estimated scrap composition results in a melt composition, which is in good agreement with the measured one. The model can be applied to increase our understanding of scrap chemical composition and lower the charged material cost and carbon footprint of the products.

Modern technologies for preheating scrap before charging it into electric arc steelmaking furnace

2021 ◽  
Vol 77 (7) ◽  
pp. 782-790
Author(s):  
A. B. Biryukov ◽  
S. M. Saf’yants ◽  
P. A. Gnitiev ◽  
V. A. Shatovich
Keyword(s):  
Negative Impact ◽  
Electric Energy ◽  
Electric Arc ◽  
Hot Water ◽  
Steelmaking Furnace ◽  
Arc Furnaces ◽  
Scrap Heating ◽  
Technical Features ◽  
A Charge ◽  
Technical Solutions

There are a number of technical solutions to utilize the waste gases of electric arc furnaces (EAF) for scrap preheating thus returning back the heat into the technological process. The waste gases can be utilized also for steam or hot water production. The preliminary scrap heating before charging it into EAF is more perspective. Technical features of various types scrap heaters considered, including conveyer and shaft scrap heating technologies with continuous (Contiarc, Consteel, Comelt, BBC-Brusa) and periodic charging (Fuchs Systemtechnik, COSS, backet). It was shown that application of scrap heaters for EAF ensures saving of electric energy, increase of metal yield, decrease of dust and gases level in the shop, decrease of negative impact on environment. The disadvantages include frequent and costly repairs of the facilities, impossibility to control some factors having effect on the process of scrap heating. It was shown that when designing new EAFs with a charge exceeding 100 t, horizontal facilities are more preferrable, while for EAFs of small volumes shaft heaters suit better. At EAF modernizing it is recommended to use shaft heaters and back­et-thermos, since it is easier to construct a vertical furnace than a horizontal one with minimal length of 100 m. It was noted that hor­izontal heaters operate better in terms of technology, since ensure continuous charging by scrap, but at that occupy a considerable space in the shop. When comparing vertical heaters and backet by all the characteristics including heat-engineering and designingones, vertical shaft heaters prevail.

Predicting the Power Consumption during Furnace Charge Melting in Steelmaking Electric Arc Furnaces

Vestnik MEI ◽  
2019 ◽  
Vol 6 ◽  
pp. 83-90
Author(s):  
Anatoliy M. Kruchinin ◽  
◽  
Mikhail Ya. Pogrebisskiy ◽  
Elena S. Ryazanova ◽  
Andrey Yu. Chursin ◽  
...  
Keyword(s):  
Power Consumption ◽  
Electric Arc ◽  
Furnace Charge ◽  
Electric Arc Furnaces ◽  
Arc Furnaces

scholarly journals Microstructures and Macrosegregation of Al–Zn–Mg–Cu Alloy Billet Prepared by Uniform Direct Chill Casting

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 708
Author(s):  
Li Zhou ◽  
Yajun Luo ◽  
Zhenlin Zhang ◽  
Min He ◽  
Yinao Xu ◽  
...  
Keyword(s):  
Mold Wall ◽  
Direct Chill ◽  
Element Distribution ◽  
Direct Chill Casting ◽  
Electromagnetic Stirring ◽  
Alloying Elements ◽  
Alloying Element ◽  
Casting Method ◽  
Chill Casting ◽  
Cu Alloy

In this study, large-sized Al–Zn–Mg–Cu alloy billets were prepared by direct chill casting imposed with annular electromagnetic stirring and intercooling; a process named uniform direct chill casting. The effects of uniform direct chill casting on grain size and the alloying element distribution of the billets were investigated and compared with those of the normal direct chill casting method. The results show that the microstructures were refined and the homogeneity of the alloying elements distribution was greatly improved by imposing the annular electromagnetic stirring and intercooling. In uniform direct chill casting, explosive nucleation can be triggered, originating from the mold wall and dendrite fragments for grain refinement. The effects of electromagnetic stirring on macrosegregation are discussed with consideration of the centrifugal force that drives the movement of melt from the central part towards the upper-periphery part, which could suppress the macrosegregation of alloying elements. The refined grain can reduce the permeability of the melt in the mushy zone that can restrain macrosegregation.

On the Influence of a Heat Treat for an Aluminizing Progress Based on Al Microparticles Slurry for Model Ni and Ni20Cr. Experimental and Theoretical Approaches.

2012 ◽  
Vol 323-325 ◽  
pp. 373-379 ◽  
Author(s):  
B. Rannou ◽  
M. Mollard ◽  
B. Bouchaud ◽  
J. Balmain ◽  
G. Bonnet ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Substrate Surface ◽  
Single Step ◽  
Alloying Element ◽  
Aluminum Particles ◽  
New Approach ◽  
Theoretical Approaches ◽  
Barrier Coating ◽  
Coating Characteristics ◽  
Good Agreement

The use of thermal barrier coating systems allows superalloys to withstand higher operating temperatures in aeroengine turbines. Aiming at providing oxidation protection to such substrates, an aluminum-rich layer is deposited to form the α-Al2O3scale over which a ceramic layer (i.e. YSZ layer) is applied to provide thermal insulation. A new approach is now being investigated within the FP7 European project « PARTICOAT », in which a single step process is employed by applying micro-sized aluminum particles. The particles are mixed in a binder and deposited by brushing or spraying on the substrate surface. During a heat treatment, the particles sinter and oxidize to form a top coat composed of hollow con-joint alumina spheres and simultaneously, an Al-rich diffusion zone is formed in the substrate. For a better understanding of the diffusion / growth processes, preliminary tests were carried out on pure nickel and Ni20Cr model alloys prior to further application on commercial superalloys. The effect of the heat treatment on the coating characteristics (number of layers, thickness, composition, homogeneity, etc.) was particularly investigated to emphasize the mechanisms of diffusion governing the growth of the coatings. The establishment of the diffused layers occurred very readily even at intermediate temperatures (650 and 700°C). However, the layers formed did not match perfectly with the thermodynamic modeling because of the quick incorporation of Ni into molten Al at intermediate temperatures (650°C). In contrast, at higher temperatures (700 and 1100°C) the phases predicted by Thermocalc are in good agreement with the observed thickness of the diffused layers. The incorporation of Cr as an alloying element restrained Al ingress by segregation of Cr even at very low temperatures aluminizing temperatures (625°C).

Virtual Analyzer of the Voltage and Current Spectrum of the Electric Arc in Electric Arc Furnaces

2021 ◽  
Vol 2021 (6) ◽  
pp. 713-719
Author(s):  
A. S. Simakov ◽  
M. E. Trifonova ◽  
D. V. Gorlenkov
Keyword(s):  
Electric Arc ◽  
Electric Arc Furnaces ◽  
Current Spectrum ◽  
Arc Furnaces
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