Effects of Self-Lubricant Coating and Motion on Reduction of Friction and Wear of Mild Steel and Data Analysis from Machine Learning Approach

The applications of coated mild steels are gaining significant attention in versatile industrial areas because of their better mechanical properties, anticorrosive behavior, and reproducibility. The life period of this steel reduces significantly under relative motion in the presence of friction, which is associated with the loss of billion-dollar every year in industry. Productivity is hampered, and economic growth is declined. Several pieces of research have been conducted throughout the industries to seeking the processes of frictional reduction. This study is attributed to the tribological behavior of electroplated mild steel under various operating parameters. The efficiency of commercial lubricant and self-lubrication characteristics of coated layer plays a significant role in the reduction of friction. The reciprocating and simultaneous motion in relation to pin as well as disc are considered during experimentation. The lubricating effects in conjunction with motions are responsible for compensating the friction and wear at the desired level. During frictional tests, the sliding velocity and loads are changed differently. The changes in roughness after frictional tests are observed. The coated and rubbing surfaces are characterized using SEM (Scanning Electron Microscopy) analysis. The coating characteristics are analyzed by EDS (Energy Disperse Spectroscopy), FTIR (Fourier-transform Infrared Spectroscopy), and XRD (X-ray diffraction analysis) methods. The lubrication, reciprocating motion, and low velocity result in low friction and wear. The larger the imposed loads, the smaller the frictional force, and the larger the wear rate. The machine learning (ML) concept is incorporated in this study to identify the patterns of datasets spontaneously and generate a prediction model for forecasting the data, which are out of the experimental range. It can be desired that the outcomes of this research will contribute to the improvement in versatile engineering fields, such as automotive, robotics, and complex motion-based mechanisms where multidimensional motion cannot be ignored.

Carbon Dot/Polymer Composites with Various Precursors and Their Sensing Applications: A Review

Carbon dots (CDs) have generated much interest because of their significant fluorescence (FL) properties, extraordinary photophysical attributes, and long-term colloidal stability. CDs have been regarded as a prospective carbon nanomaterial for various sensing applications because of their low toxicity, strong and broad optical absorption, high chemical stability, rapid transfer properties, and easy modification. To improve their functionality, CD/polymer composites have been developed by integrating polymers into CDs. CD/polymer composites have diversified because of their easy preparation and applications in sensing, optoelectronics, semiconductors, molecular delivery, and various commercial fields. Many review articles are available regarding the preparation and applications of CDs. Some review articles describing the production and multiple applications of the composites are available. However, no such article has focused on the types of precursors, optical properties, coating characteristics, and specific sensing applications of CD/polymer composites. This review aimed to highlight and summarize the current progress of CD/polymer composites in the last five years (2017–2021). First, we overview the precursors used for deriving CDs and CD/polymer composites, synthesis methods for preparing CDs and CD/polymer composites, and the optical properties (absorbance, FL, emission color, and quantum yield) and coating characteristics of the composites. Most carbon and polymer precursors were dominated by synthetic precursors, with citric acid and polyvinyl alcohol widely utilized as carbon and polymer precursors, respectively. Hydrothermal treatment for CDs and interfacial polymerization for CDs/polymers were frequently performed. The optical properties of CDs and CD/polymer composites were almost identical, denoting that the optical characters of CDs were well-maintained in the composites. Then, the chemical, biological, and physical sensing applications of CD/polymer composites are categorized and discussed. The CD/polymer composites showed good performance as chemical, biological, and physical sensors for numerous targets based on FL quenching efficiency. Finally, remaining challenges and future perspectives for CD/polymer composites are provided.

Optimization of acquisition parameters of slurry coating characteristics based on multiple yarn simultaneous detection

A simultaneous detection method was proposed to detect slurry coating characteristics based on the same spatial resolution of starch-based sized and raw yarns. A dynamic image acquisition device was improved to capture the apparent images of multiple yarns simultaneously after the starch–iodine color reaction. The slurry coating characteristics were calculated utilizing image-processing technology. For the sake of effective and stable detection, the effects of illumination conditions on the concentration of I2-KI solution were studied through the absorbance value test. The effects of image-processing parameters on the experimental results were analyzed respectively by measuring six kinds of yarn of different counts and size pick-up. The results showed that the illumination conditions within an illumination time of 0–60 min, illumination intensity of 0–80,000 lux and illumination distance of 0.01–0.20 m had no significant effects on the concentration of I2-KI solution. Eight rows of pixels in the central axis areas of the yarn were determined as the effective statistical areas. It was determined that the sample size can meet the needs of stability test in 200 pieces. A dynamic threshold method, which served the intersection of the gray histogram of sized and raw yarn under the same spatial resolution as the threshold, can effectively segment the slurry coating areas. On the above basis, the optimization acquisition parameters of the detection method were obtained. The proposed method can meet the requirements of the efficiency test, common applicability and ease of operation.

Cutting performance evaluation of boron-doped and undoped diamond coatings in drilling of CFRP laminates

This study investigated the effect of boron-doped and undoped diamond coatings on the cutting performance of cobalt cemented tungsten carbide (WC-Co) drills when drilling CFRP. Three types of diamond coating, as boron-doped microcrystalline (B-MCD), boron-doped nanocrystalline (B-NCD), and undoped nanocrystalline (NCD), were deposited on specially designed for drilling of CFRP one-shot drills by the hot filament chemical vapor deposition (HFCVD) method. The coating characteristics, such as surface morphology, roughness, carbon structure, and interfacial adhesion, were investigated. Then cutting tests were carried out, and the tool’s flank wear, thrust force, and torque were evaluated. For comparison of cutting performance, non-coated WC-Co drills were used in the tests as well. Furthermore, drilled holes were inspected in terms of peel-up and push-out delamination. According to the results, the B-MCD coated drill presented advantages in tool life, and quality of drilled holes over the NCD and B-NCD coated drills. Also, the results confirmed the adhesion enhanced effect of diamond coating to WC-Co substrate through boron doping of the layer.

Review of Various Hydroxyapatite Coating Methods on SS316L Foam for Biomedical Application

Metallic biomaterials such as 316L stainless steel (SS316L) are widely used as an implant to replace the function of damaged bone, especially in hip or knee applications. However, many of them fail during a short period or have complications. The biocompatibility issues are the main factor that caused this failure. Thus, coating the SS316L with bioactive and biocompatible material is one of the promising techniques to enhance the biocompatibility and lifetime of the implant. This paper provides an overview of the SS316L foam coated hydroxyapatite (HA). Various methods of HA coating such as sol-gel, dip coating, electrophoretic deposition, plasma spraying, and pulse laser deposition applied on SS316L foam and their coating characteristics were investigated based on recent literature. SS316L foam coated HA using different coating methods were compiled and their basic properties were reported. Therefore, this paper will benefit future works on SS316L foam coated HA in a biomedical application.

Interaction of Viscoelastic Tube with Inner Nonuniform Coating of Variable Thickness and Rigid Cylindrical Insert

This work is devoted to the formulation and search of an analytical solution for the problem of the interaction of a rigid cylindrical body and a pipe with an inner coating in the case when the cylinder is placed inside such a pipe. It is assumed that the pipe coating can have a strong nonuniformity, and its thickness depends on the longitudinal coordinate. A special approach used in this work allows obtaining analytical solutions in which functions related to the properties and profile of the coating are separated by separate terms and factors. This allows us to provide efficient calculations even in cases where coating characteristics are described by complex functions. Other known methods lead to significant calculation errors.

CHARACTERIZATION AND ELECTROCHEMICAL CORROSION ANALYSIS OF HEAT-TREATED REINFORCED HA COATINGS DEPOSITED BY VACUUM PLASMA SPRAY TECHNIQUE

Herein, a biomimetic coating of hydroxyapatite (HA)–Al2O3 and HA–ZrO2 was deposited on Ti–6Al–4V-alloy using vacuum plasma spray (VPS) technique. The bond-coat of ZrO2 has been introduced between the substrate and reinforced HA coatings to study the effect of bond-coat on structural, mechanical properties and electrochemical corrosion performance of the developed coatings. In addition, the impact of thermal treatment of coating was investigated on these properties too. Coating characteristics, such as morphology, porosity, surface roughness, and crystallinity were investigated. The corrosion performance of coatings was tested in Hank’s-based salt solution (HBSS). Significant enhancement in crystallinity and surface-hardness has been witnessed after heat treatment; nevertheless, porosity reduced. The electrochemical corrosion study revealed that the corrosion resistance of heat-treated samples was better than the as-sprayed coatings samples. The intensity of XRD peaks of all coatings increased after 24[Formula: see text]h immersion in HBSS for the electrochemical test in comparison to the intensity of peaks before the corrosion test.