scholarly journals Manufacturing of Tool Steels by PBF-EB

Metals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1640
Author(s):  
Alexander Kirchner ◽  
Burghardt Klöden ◽  
Marie Franke-Jurisch ◽  
Luis Inarra Rauh-Hain ◽  
Thomas Weißgärber
Keyword(s):  
Crack Formation ◽  
Cold Working ◽  
High Strength ◽  
Tool Steels ◽  
High Corrosion Resistance ◽  
Powder Bed ◽  
Material Development ◽  
Processing Strategies ◽  
Time Savings ◽  
Am Processes

Additive manufacturing (AM) of metals is stimulating the tool making industry. Moreover, besides the production of lost forms, AM processes are now being used to directly generate tools, molds or parts, leading to massive time savings. In the case of material development for AM, the challenge is to operate with carbon-containing iron-based materials distinguished by high strength and hardness, as well as high corrosion resistance and thermal conductivity. Often, those materials are susceptible to crack formation during processing. Using Electron Beam Powder Bed Fusion (PBF-EB), the challenge of crack formation can be overcome by using high process temperatures in the range 800–900 °C. In this paper, results on the processing of a cold-working tool steel (X65MoCrWV3-2) and a hot-working steel (X37CrMoV5-1) will be presented. These include the processing window, processing strategies to minimize the density of cracks and properties with respect to microstructure and hardness.

CARLSON ALLOY C600 and C600 ESR

Alloy Digest ◽  
1994 ◽  
Vol 43 (11) ◽  
Keyword(s):  
Mechanical Properties ◽  
Solid Solution ◽  
Fracture Toughness ◽  
Cold Working ◽  
Elevated Temperatures ◽  
High Strength ◽  
Heat Treating ◽  
Solid Solution Alloy ◽  
Resistance To Oxidation ◽  
Good Workability

Abstract CARLSON ALLOYS C600 AND C600 ESR have excellent mechanical properties from sub-zero to elevated temperatures with excellent resistance to oxidation at high temperatures. It is a solid-solution alloy that can be hardened only by cold working. High strength at temperature is combined with good workability. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as forming, heat treating, and machining. Filing Code: Ni-470. Producer or source: G.O. Carlson Inc.

BRIMCOLLOY

Alloy Digest ◽  
1971 ◽  
Vol 20 (1) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Physical Properties ◽  
Surface Treatment ◽  
Tensile Properties ◽  
High Strength ◽  
Heat Treating ◽  
High Corrosion Resistance ◽  
Rolling Mills ◽  
High Corrosion ◽  
Copper Zinc

Abstract BRIMCOLLOY is a copper-zinc tin alloy having high strength, spring temper, superior conductivity and high corrosion resistance. It is produced in three grades: BRIMCOLLOY 100, BRIMCOLLOY 200, and BRIMCOLLOY 300. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Cu-225. Producer or source: Bridgeport Rolling Mills Company.

HASTELLOY ALLOY F

Alloy Digest ◽  
1956 ◽  
Vol 5 (12) ◽  
Keyword(s):  
Fracture Toughness ◽  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Cold Working ◽  
Iron Alloy ◽  
Heat Treating ◽  
High Corrosion Resistance ◽  
High Corrosion ◽  
Nickel Chromium

Abstract HASTELLOY ALLOY-F is a nickel-chromium-molybdenum-iron alloy having high corrosion resistance and possessing satisfactory hot and cold working characteristics. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness and creep. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Ni-30. Producer or source: Haynes Stellite Company.

SWISSMETAL C97 AND C98

Alloy Digest ◽  
2008 ◽  
Vol 57 (10) ◽  
Keyword(s):  
Electrical Conductivity ◽  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Cold Working ◽  
High Strength ◽  
Heat Treating ◽  
High Electrical Conductivity ◽  
Industrial Products

Abstract Swissmetal alloys C97 and C98 attain high strength by aging after cold working. The alloys are free machining and maintain a high electrical conductivity. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: CU-759. Producer or source: Avins Industrial Products.

ALLVAC 13-8

Alloy Digest ◽  
2002 ◽  
Vol 51 (11) ◽  
Keyword(s):  
Stainless Steel ◽  
Precipitation Hardening ◽  
Cold Working ◽  
High Strength ◽  
Heat Treating ◽  
General Corrosion ◽  
Single Treatment ◽  
Good Resistance ◽  
Temperature Performance ◽  
Very High

Abstract Allvac 13-8 has good fabricability and can be age hardened by a single treatment in the range 510-620 deg C (950-1150 deg F). Cold working prior to aging enhances the aging. This martensitic precipitation-hardening stainless steel has very good resistance to general corrosion and stress-corrosion cracking. It develops very high strength and exhibits good transverse ductility and toughness in heavy sections. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-866. Producer or source: Allvac Metals Company.

ALMAR 300 ALLOY

Alloy Digest ◽  
1978 ◽  
Vol 27 (7) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Elevated Temperature ◽  
Cold Working ◽  
High Strength ◽  
Heat Treating ◽  
Age Hardening ◽  
Ultra High Strength Steel ◽  
Wide Range ◽  
Iron Nickel ◽  
Useful Yield

Abstract ALMAR 300 Alloy is a vacuum-melted ultra-high-strength steel. The annealed structure of this alloy is essentially a carbon-free, iron-nickel martensite (a relatively soft Rockwell C 28) that can be strengthened by cold working and elevated-temperature (900-950 F) age hardening to useful yield strengths as high as 300,000 psi. The unique properties of this alloy make it suitable for a wide range of section sizes. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SA-349. Producer or source: Allegheny Ludlum Corporation.

ALLEGHENY LUDLUM TYPE 205

Alloy Digest ◽  
1997 ◽  
Vol 46 (10) ◽  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Magnetic Permeability ◽  
Cold Working ◽  
High Strength ◽  
Heat Treating ◽  
Austenitic Steels

Abstract Allegheny Stainless Type 205 is a chromium-manganese nitrogen austenitic high strength stainless steel that maintains its low magnetic permeability even after large amounts of cold working. Annealed Type 205 has higher mechanical properties than any of the conventional austenitic steels-and for any given strength level, the ductility of Type 205 is comparable to that of Type 301. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fatigue. It also includes information on corrosion resistance as well as heat treating, machining, and joining. Filing Code: SS-640. Producer or source: Allegheny Ludlum Corporation. Originally published March 1996, revised October 1997.

scholarly journals Laser Powder Bed Fusion Processing of Fe-Mn-Al-Ni Shape Memory Alloy—On the Effect of Elevated Platform Temperatures

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 185
Author(s):  
Felix Clemens Ewald ◽  
Florian Brenne ◽  
Tobias Gustmann ◽  
Malte Vollmer ◽  
Philipp Krooß ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Crack Formation ◽  
Microstructural Analysis ◽  
Tensile Load ◽  
Grain Structure ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Cyclic Heat Treatment ◽  
Powder Bed ◽  
Cyclic Heat

In order to overcome constraints related to crack formation during additive processing (laser powder bed fusion, L-BPF) of Fe-Mn-Al-Ni, the potential of high-temperature L-PBF processing was investigated in the present study. The effect of the process parameters on crack formation, grain structure, and phase distribution in the as-built condition, as well as in the course of cyclic heat treatment was examined by microstructural analysis. Optimized processing parameters were applied to fabricate cylindrical samples featuring a crack-free and columnar grained microstructure. In the course of cyclic heat treatment, abnormal grain growth (AGG) sets in, eventually promoting the evolution of a bamboo like microstructure. Testing under tensile load revealed a well-defined stress plateau and reversible strains of up to 4%.

Toward Metamodels for Composable and Reusable Additive Manufacturing Process Models

2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Paul Witherell ◽  
Shaw Feng ◽  
Timothy W. Simpson ◽  
David B. Saint John ◽  
Pan Michaleris ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Metal Powder ◽  
Manufacturing Process ◽  
Process Model ◽  
Model Development ◽  
Process Models ◽  
Powder Bed Fusion ◽  
Powder Bed ◽  
Future Work ◽  
Am Processes

In this paper, we advocate for a more harmonized approach to model development for additive manufacturing (AM) processes, through classification and metamodeling that will support AM process model composability, reusability, and integration. We review several types of AM process models and use the direct metal powder bed fusion AM process to provide illustrative examples of the proposed classification and metamodel approach. We describe how a coordinated approach can be used to extend modeling capabilities by promoting model composability. As part of future work, a framework is envisioned to realize a more coherent strategy for model development and deployment.

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