Roles and Influences of Kerosene on Chalcopyrite Flotation in MgCl2 Solution: EDLVO and DFT Approaches

Seawater has been increasingly used as an alternative to freshwater in mineral flotation. Although previous studies suggest that Mg2+ ions in seawater have the primary negative roles in chalcopyrite flotation, insufficient work has been conducted to understand the effects of kerosene as a collector in chalcopyrite flotation. In this study, the influence of kerosene emulsion on chalcopyrite floatability in a solution containing Mg2+ was systematically investigated. The results indicated that the addition of kerosene significantly reduced the adsorption of hydrophilic Mg-precipitates onto the chalcopyrite’s surface. In addition to contact angle, zeta potential, optical microscopy, and Fourier-transform infrared spectroscopy analyses, extended Derjguin–Landau–Verwey–Overbeek (EDLVO) theory and density functional theory (DFT) calculations were conducted to understand the influencing mechanisms of kerosene on chalcopyrite flotation. The adsorption energies showed an order of kerosene and Mg(OH)2 > kerosene and chalcopyrite > chalcopyrite and Mg(OH)2, indicating kerosene was preferentially adsorbed on the Mg(OH)2 surface, forming agglomerates and therefore reducing the adsorption of Mg(OH)2 precipitates onto the chalcopyrite’s surface. In addition, hydrophobic agglomerates were also formed due to the attachment of kerosene to the chalcopyrite’s surface when additional kerosene was added, further enhancing chalcopyrite floatability.