scholarly journals Enhancing Failure Mode and Effects Analysis Using Auto Machine Learning: A Case Study of the Agricultural Machinery Industry

Processes ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 224 ◽  
Author(s):  
Sami Sader ◽  
István Husti ◽  
Miklós Daróczi

In this paper, multiclass classification is used to develop a novel approach to enhance failure mode and effects analysis and the generation of risk priority number. This is done by developing four machine learning models using auto machine learning. Failure mode and effects analysis is a technique that is used in industry to identify possible failures that may occur and the effects of these failures on the system. Meanwhile, risk priority number is a numeric value that is calculated by multiplying three associated parameters namely severity, occurrence and detectability. The value of risk priority number determines the next actions to be made. A dataset that includes a one-year registry of 1532 failures with their description, severity, occurrence, and detectability is used to develop four models to predict the values of severity, occurrence, and detectability. Meanwhile, the resulted models are evaluated using 10% of the dataset. Evaluation results show that the proposed models have high accuracy whereas the average value of precision, recall, and F1 score are in the range of 86.6–93.2%, 67.9–87.9%, 0.892–0.765% respectively. The proposed work helps in carrying out failure mode and effects analysis in a more efficient way as compared to the conventional techniques.

2021 ◽  
Vol 263 (3) ◽  
pp. 3223-3234
Author(s):  
Merten Stender ◽  
Mathies Wedler ◽  
Norbert Hoffmann ◽  
Christian Adams

Machine learning (ML) techniques allow for finding hidden patterns and signatures in data. Currently, these methods are gaining increased interest in engineering in general and in vibroacoustics in particular. Although ML methods are successfully applied, it is hardly understood how these black box-type methods make their decisions. Explainable machine learning aims at overcoming this issue by deepening the understanding of the decision-making process through perturbation-based model diagnosis. This paper introduces machine learning methods and reviews recent techniques for explainability and interpretability. These methods are exemplified on sound absorption coefficient spectra of one sound absorbing foam material measured in an impedance tube. Variances of the absorption coefficient measurements as a function of the specimen thickness and the operator are modeled by univariate and multivariate machine learning models. In order to identify the driving patterns, i.e. how and in which frequency regime the measurements are affected by the setup specifications, Shapley additive explanations are derived for the ML models. It is demonstrated how explaining machine learning models can be used to discover and express complicated relations in experimental data, thereby paving the way to novel knowledge discovery strategies in evidence-based modeling.


Processes ◽  
2019 ◽  
Vol 8 (1) ◽  
pp. 23
Author(s):  
Kexin Bi ◽  
Dong Zhang ◽  
Tong Qiu ◽  
Yizhen Huang

Food flavor quality evaluation is attracting continuous attention, but a suitable evaluation system is severely lacking. Gas chromatography-mass spectrometry/olfactometry (GC-MS/O) is widely used to solve the food flavor evaluation problem, but the olfactometry evaluation is unfeasible to be carried out in large batches and is unreliable due to potential issue of an operator or systematic laboratory effect. Thus, a novel fingerprint modeling and profiling process was proposed based on several machine learning models including convolutional neural network (CNN). The fingerprint template was created by the data analysis of existing GC-MS spectrum dataset. Then the fingerprint image generation program was applied for structuring the complex instrumental data. Food olfactometry result was obtained by a machine learning method based on CNN using fingerprint image as the input. The case study on peanut oil samples demonstrated the model accuracy of around 93%. By structure optimization and further dataset expansion, the whole process has the potential to be utilized by sensory laboratories for aroma analysis instead of humans.


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