scholarly journals Traditional Eddy Current–Pulsed Eddy Current Fusion Diagnostic Technique for Multiple Micro-Cracks in Metals

Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2909 ◽  
Author(s):  
Zhenwei Wang ◽  
Yating Yu

Due to a harsh working environment, micro-cracks in metal structures (e.g., airplane, oil/gas pipeline, hydro-turbine) often lead to serious accidents, so health monitoring of the metals is of great significance to ensure their safe operation. However, it is hard to perform quantitative detection of multiple micro-cracks by a single nondestructive testing (NDT) technique because of their limits. To monitor for multiple micro-cracks in metals, a Traditional Eddy Current (TEC) and Pulsed Eddy Current (PEC) fusion NDT technique is proposed in this paper. In the proposed technique, the TEC technique is adopted to seek the locations of the micro-cracks in the whole of the metal, while the PEC technique is adopted to acquire information on the depth of micro-cracks automatically according to the location information by the TEC. The experiments indicate that the TEC–PEC fusion NDT system can localize the micro-cracks as well as detect the micro-cracks quantitatively and automatically; therefore, it can be applied in structural health monitoring of metal equipment or in picking candidate components in re-manufacturing engineering.

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Zhou Ying ◽  
Jin Heli ◽  
Liu Banteng ◽  
Chen Yourong

An improved feature parameter extraction algorithm is proposed in this study to solve the problem of quantitative detection of subsurface defects. Firstly, the common feature parameters from the differential signal of pulsed eddy current and ultrasonic are extracted in time domain and frequency domain. Then, the dispersion model and ReliefF model are established to determine the weights of each parameter. Finally, the weights from the two different algorithms are fused by the D-S evidence theory to determine feature parameters. Compared with the PCA feature parameter algorithm from the pulsed eddy current or ultrasonic, the experiment results show the feature parameters extracted by the algorithm proposed in this paper are more effective in quantitative detection of subsurface defects. It will lead to high accuracy in the subsurface defections.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 19-29
Author(s):  
Shuting Ren ◽  
Yong Li ◽  
Bei Yan ◽  
Jinhua Hu ◽  
Ilham Mukriz Zainal Abidin ◽  
...  

Structures of nonmagnetic materials are broadly used in engineering fields such as aerospace, energy, etc. Due to corrosive and hostile environments, they are vulnerable to the Subsurface Pitting Corrosion (SPC) leading to structural failure. Therefore, it is imperative to conduct periodical inspection and comprehensive evaluation of SPC using reliable nondestructive evaluation techniques. Extended from the conventional Pulsed eddy current method (PEC), Gradient-field Pulsed Eddy Current technique (GPEC) has been proposed and found to be advantageous over PEC in terms of enhanced inspection sensitivity and accuracy in evaluation and imaging of subsurface defects in nonmagnetic conductors. In this paper two GPEC probes for uniform field excitation are intensively analyzed and compared. Their capabilities in SPC evaluation and imaging are explored through simulations and experiments. The optimal position for deployment of the magnetic field sensor is determined by scrutinizing the field uniformity and inspection sensitivity to SPC based on finite element simulations. After the optimal probe structure is chosen, quantitative evaluation and imaging of SPC are investigated. Signal/image processing algorithms for SPC evaluation are proposed. Through simulations and experiments, it has been found that the T-shaped probe together with the proposed processing algorithms is advantageous and preferable for profile recognition and depth evaluation of SPC.


2013 ◽  
Vol 33 (3) ◽  
pp. 866-870
Author(s):  
Xuanbing QIU ◽  
Jilin WEI ◽  
Xiaochao CUI ◽  
Chunhua XIA

2018 ◽  
Vol 69 (9) ◽  
pp. 2563-2566
Author(s):  
Dan Dobrota

Mining equipment made of welded metal structures is strongly affected by the corrosion phenomenon due to the working conditions. Initial research has shown that the corrosion phenomenon is most pronounced in the area of cross-welded joints and welded T-shaped joints. In the researches, there was made a chemical analysis of the welded construction material used respectively of the new material and it was observed a reduction in carbon concentration in the material used, but also a substantial increase in the sulfur concentration compared to the new material. The pronounced corrosion of the metallic structure is influenced by the chemical composition change because the sulfur is a grafitizing and weakening element, and the decrease in carbon concentration causes a decrease in corrosion resistance. Also, the pronounced corrosion is due to the action of sulfurous acid (H2SO3) and hydrogen sulfide (H2S), elements that are present in the working environment of welded constructions. In order to achieve a reduction in the corrosion phenomenon, it is very important that the welded joints are made using the optimal parameters of the welding regime so as to obtain metallographic structure with finer granulations.


2012 ◽  
Vol 12 (6) ◽  
pp. 2113-2120 ◽  
Author(s):  
Yunze He ◽  
Guiyun Tian ◽  
Hong Zhang ◽  
Mohammed Alamin ◽  
Anthony Simm ◽  
...  

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