scholarly journals Modification of Adapter in Auto Cone Winding Machine for Better Performance

2020 ◽  
Vol 8 (6) ◽  
pp. 2761-2768
Keyword(s):  
Cost Savings ◽  
Processing Parameters ◽  
Quality Parameters ◽  
Vital Role ◽  
Energy Meter ◽  
Spun Yarn ◽  
Ring Spun Yarn ◽  
Winding Machine ◽  
Nylon Fibre ◽  
Production Capacities

The economy of Bangladesh is largely depending on textile and garments industries at this moment. In this industry the overall demand of quality and cost reduction is increasing constantly along with steadily growing production capacities. For these reasons backward linkage industry like spinning plays a vital role for sustainable textile production in Bangladesh. Winding machine plays a significant role in quality of ring spun yarn in a spinning factory. Modification of adapter used in winding machine is accomplished in this work. Two diameter of adapter such as 58 mm and 68 mm was produced from nylon fibre and attached to the Muratec 21C winding machine. By using these two modified and one conventional metallic adapter three different fineness of yarn such as 30’s Ne cotton, 40’s Ne PC, and 50’s Ne cotton was produced by ring spinning machine in the same processing parameters. Those yarns were wound with 900, 1100, 1300, 1400 & 1500 m/min with original and modified adapters. After winding of yarn different quality parameters like unevenness (%), imperfection index (-), hairiness (-), Count Strength Product (CSP) were tested through Uster Evenness Tester 5 and Ele Stretch XT tester accordingly and compared them. Power consumption was measured by TRINITY (NF29) energy meter. It was found from the analysis of all test results that adapter of 58 mm performed the best; 68 mm made from nylon fibre the better among three along with cost savings is also possible in using nylon adapter.

Effect of can-storage parameters of finisher drawframe on combed ring spun yarn quality

2019 ◽  
Vol 23 (2) ◽  
pp. 153-167
Author(s):  
Sukhvir Singh ◽  
Niranjan Bhowmick ◽  
Anand Vaz
Keyword(s):  
Storage Time ◽  
Statistical Significance ◽  
Research Work ◽  
Quality Parameters ◽  
Vital Role ◽  
Spring Stiffness ◽  
Content Type ◽  
Yarn Quality ◽  
Spun Yarn ◽  
Ring Spun Yarn

Purpose The present work is a systematic study to understand the cause of poor quality of sliver, roving and yarn due to defective sliver storage can-spring at finisher drawframe machine in spinning preparatory. This study aims to investigate the influence of can-spring stiffness factor, sliver deposition rate and sliver coils position on yarn unevenness and thin places considering two cases of sliver storage time. Design/methodology/approach Combed ring spun yarn samples were produced by varying finisher drawframe variables, which were can-spring stiffness, delivery speed and sliver coils position in storage can. For research design, three-factor three levels of Box-Behnken experimental design was adopted. To investigate the effect of sliver storage time on combed yarn unevenness and thin places, yarn samples were produced at 8 h sliver storage time and without allowing any storage time. Sliver storage time is the time for which combed drawn sliver kept idle in storage cans before feeding to speedframe machine. The 8 h sliver storage time was considered for present study after consulting industrial experts. Adequate numbers of the samples were tested for yarn quality parameters such as yarn unevenness and thin places 50 per cent/km on standard instruments. Finally, the test results were analyzed using statistical software to check the statistical significance of all the independent variables on observed response through analysis of variance. Findings The experimental results showed that the yarn samples produced from older can-springs and bottom position sliver coils stored at 8 h storage time were showing higher yarn unevenness and thin places compared to other yarn samples. The results also showed that the effect of delivery speed is not significant on yarn unevenness for samples produced without allowing any sliver storage time. Research limitations/implications The present study is an outcome of a practical problem experienced at the finisher drawframe machine in a spinning industry. For this purpose, only scrutinized finisher drawframe variables were considered for the evaluation. There are many equally important other factors, which were not considered due to research work feasibility. Social implications This paper investigates the effect of some imperative factors at the finisher drawframe stage on combed yarn quality. The present study will boost existing knowledge of the spinner’s community regarding the effect of can-spring stiffness, sliver coils position and storage time on resultant combed yarn quality parameters. Originality/value The work is original and only a few references are available. The study reveals that storage can-spring stiffness should be chosen carefully for better sliver handling. It is observed that finisher drawframe can-spring stiffness, sliver storage time and sliver coils position play a vital role in deciding quality characteristics of stored sliver and ultimately affect yarn quality.

scholarly journals Impact of Carding Parameters and Draw Frame Doubling on the Properties of Ring Spun Yarn

2013 ◽  
Vol 8 (2) ◽  
pp. 155892501300800 ◽  
Author(s):  
Abdul Jabbar ◽  
Tanveer Hussain ◽  
Abdul Moqeet
Keyword(s):  
Experimental Design ◽  
Production Rate ◽  
Quality Parameters ◽  
Cotton Yarn ◽  
Yarn Quality ◽  
Spun Yarn ◽  
Ring Spun Yarn ◽  
Yarn Tenacity ◽  
The Impact

The impact of card cylinder speed, card production rate and draw frame doubling on cotton yarn quality parameters was investigated by using the Box-Behnken experimental design. It was found that yarn tenacity, elongation and hairiness increase by increasing the number of draw frame doubling up to a certain level and then decrease by further increase in doubling. Yarn unevenness increased by increasing card production rate and total yarn imperfections increased by decreasing card cylinder speed and increasing card production rate.

Optimization of Break Draft, Pin Spacer and Rubber Cots Hardness to Enhance the Quality of Ring Spun Yarn Using Factorial Design

2018 ◽  
Vol 13 (2) ◽  
pp. 155892501801300 ◽  
Author(s):  
Furqan Khurshid ◽  
Sarmad Aslam ◽  
Usman Ali ◽  
Amir Abbas ◽  
Talha Ali Hamdani ◽  
...  
Keyword(s):  
Quality Parameters ◽  
Ring Spinning ◽  
Technological Parameters ◽  
Fiber Assembly ◽  
Yarn Quality ◽  
Spun Yarn ◽  
Ring Spun Yarn ◽  
Spinning Triangle ◽  
The Individual

The aim of the present work is to optimize the drafting parameters for ring spinning by using full factorial (23) experimental design. Three drafting parameters of ring spinning each at two levels were chosen for this study. These technological parameters were break draft, size of pin spacer and hardness of rubber cots. It was found from statistical analysis that pin spacer size has a significant effect on yarn unevenness (U %), imperfection index (IPI), hairiness (H) and yarn strength (CLSP) compared to the other two chosen factors. These yarn quality parameters were improved by increasing the spacer size. The increase in spacer size reduces the cohesive forces among the fibers during drafting. The pin between the cradle and the top front roller transfer the individual fibers from the drafted fiber assembly to the spinning triangle without any stretching or accumulation. This yields a more integrated structure and the quality of yarn is improved.

Comparative Study of Quality Parameters of Knitted Fabric from Air-jet and Ring Spun Yarn

2005 ◽  
Vol 5 (2) ◽  
pp. 277-280 ◽  
Author(s):  
Babar Shahbaz ◽  
Nisar Ahmad Jamil . ◽  
Assad Farooq . ◽  
Faisal Saleem .
Keyword(s):  
Comparative Study ◽  
Quality Parameters ◽  
Knitted Fabric ◽  
Air Jet ◽  
Spun Yarn ◽  
Ring Spun Yarn

scholarly journals Intelligent manufacturing of color blended yarn: Color matching algorithm and manufacturing process through computer numerically controlled ring spinning system

2021 ◽  
Vol 16 ◽  
pp. 155892502110065
Author(s):  
Peng Cui ◽  
Yuan Xue ◽  
Yuexing Liu ◽  
Xianqiang Sun
Keyword(s):  
Intelligent Manufacturing ◽  
Prediction Algorithm ◽  
Ring Spinning ◽  
Blended Yarn ◽  
Spun Yarn ◽  
Computer Numerically Controlled ◽  
Ring Spun Yarn ◽  
High Production ◽  
Color Prediction ◽  
Textile Products

Yarn-dyed textiles complement digital printing textiles, which hold promise for high production and environmentally friendly energy efficiencies. However, the complicated structures of color-blended yarns lead to unpredictable colors in textile products and become a roadblock to developing nonpollution textile products. In the present work, we propose a framework of intelligent manufacturing of color blended yarn by combining the color prediction algorithm with a self-developed computer numerically controlled (CNC) ring spinning system. The S-N model is used for the prediction of the color blending effect of the ring-spun yarn. The optimized blending ratios of ring-spun yarn are obtained based on the proposed linear model of parameter W. Subsequently, the CNC ring-spinning frame is used to manufacture color-blended yarns, which can configure the constituent fibers in such a way that different sections of yarn exhibit different colors.

scholarly journals Benchmark analysis for recycled glass in Austrian Waste Management

Detritus ◽  
2020 ◽  
pp. 87-98
Author(s):  
Karl Friedrich ◽  
Stephan Holzschuster ◽  
Theresa Fritz ◽  
Roland Pomberger ◽  
Alexia Aldrian
Keyword(s):  
Practical Experience ◽  
Quality Parameters ◽  
Pricing Policy ◽  
Benchmark Analysis ◽  
Recycled Glass ◽  
Glass Processing ◽  
Production Capacities ◽  
Glass Recycling ◽  
Degree Of Degradation

The amendment of the Waste Framework Directive of the European Commission has set a new target for the use of recyclates. It is one of the most significant findings of this strategy that recyclates are currently too infrequently integrated into new products. Glass recycling, however, is widely accepted by the society. The chemical and physical properties of glass enable an almost 100% rate of recycling. Furthermore, the society is experienced in separating glass by colour, resulting in high-quality recycling glass for the production of new glass. Cullets are significant here. Evidently, the price of recyclates is linked to the price of primary material. Practical experience has shown, however, that pricing also correlates with different quality parameters such as degree of mixing, degree of degradation and presence of impurities. This paper examines the correlation between different quality features and how they affect the price of cullets. Experts from the Austrian processing and recycling business were interviewed about the important parameters of their quality inspection and how they affect the pricing policy. Additionally, quality parameters for input and output material are included. Besides the interviews, specific questions on correlations between the price and quality of cullets were e-mailed to several stakeholders in the glass industry. Experts from the glass processing industry did not confirm a correlation between price and quality, however: higher quality does not necessarily mean higher prices. Glassworks are ready to pay higher prices for higher qualities in order to meet their sustainability objectives or to expand their production capacities.

Impact of yarn extension on packing density of ring spun yarn

2012 ◽  
Vol 13 (8) ◽  
pp. 1071-1078 ◽  
Author(s):  
A. Kumar ◽  
S. M. Ishtiaque ◽  
A. Das
Keyword(s):  
Packing Density ◽  
Spun Yarn ◽  
Ring Spun Yarn
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