Regressional Optimizations of Cotton Spun Yarn by Controlling its Process Parameters

Cotton is the most commonly used natural fiber and has a significant contribution to the production of yarn manufacturing. This yarn is subsequently utilized for the production of fabrics, garments, and other textile products. The quality of the end product depends on the selection of an appropriate spinning process and output parameters. Numerous methods and processes are involved in the production of yarn. Ring spinning machine is most commonly used for the production of cotton spun yarn. It is necessary to optimize the process parameters of ring-spun yarn without compromising on quality and production. In this research work; these parameters have been optimized by applying the multiple linear regression analysis. The process parameters (especially spindle speed, twist and yarn diameter) and their effect on yarn quality have been discussed in detail. Total 135 ring-spun yarn samples have been produced under three different levels of spindle speed, twist, and linear density. These yarn samples are categorized as 8 Ne, 16 Ne, and 24 Ne at three different Twist multipliers (3.8, 4.0, and 4.2) and different revolutions per minute of the spindle (9500 rpm, 10500rpm, and 11500 rpm). The models have been designed to predict the quality of ring-spun by utilizing USTER evenness tester data. The Count of yarn, yarn twist, and spindle speed were selected as a predictor. The multiple regression method has been used to find out the relation between the process parameters and yarn quality characteristics. The high values of R2 (the coefficient of determination) showed the relationships in the prediction model.

Quality Evaluation of Ethiopian 100% Cotton Carded Ring Spun Yarn with Respect to USTER Standards

Yarn quality influences both fabric production processes efficiency and export market. One method used to gauge competitiveness of an industry is to study its product quality. The aim of this research work is to evaluate the quality of Ethiopian textile spinning mills’ 100% cotton carded ring spun yarns in terms of its evenness (coefficient of mass variation, CVm), imperfections (thick and thin places, neps), and tensile properties with USTER Statistics 2018. Five spinning mills (B3, A0, A2, A4, and K3) of 15N, 20Ne, 25Ne, 30Ne, 35Ne, and 40Ne nominal yarn counts have been selected for the study. The yarn evenness and imperfections were measured using USTER tester 5 and tensile using a STATIMAT tester. The USTER statistical results showed 20.3Ne (mill B3), 32Ne (mill A4), and 36.2Ne (mill A2) had better overall quality, respectively. It was observed that most selected spinning mills had low evenness, imperfections, yarn strength, and good yarn elongation. Tensile properties of A2 (32.85Ne and 36.2Ne) had fallen under 5% USTER statistics percentile which indicates excellent yarn strength. Generally, from studied mills, it was seen that 61.5% of cotton yarn CVm and thin places falls at above 95% and 15% of yarn tenacity falls at ≤5% of Uster statistical percentile.

Determination of suitable traveller for definite yarn count: A comparative study

The traveller imparts twist to the yarn and enables winding of the yarn on the cop. Yarn quality parameters can be improved by proper traveller weight selection which results in reducing yarn breakage, mass variation, twist variation and hairiness. High contact pressure (up to 35N/mm) is generated between the ring travellers during winding, mainly due to centrifugal force the pressure includes strong frictional forces which in turn lead to significant generation of heat. This is the kernel of the ring/ traveller problem. The low mass of the traveller does not permit dissipation of the generated heat in the short time available. Uster Evenness Tester 5 was used to determine the yarn properties such as unevenness, percentage, imperfection index, hairiness, standard variation of hairiness. Traveller number 5/0 was the best for card 30 Ne compare between traveller number 4/0 Most preeminence fact is that, the traveller speed remained same both for 5/0 and 4/0.

Compact Spinning in Cotton-based Core-spun Yarn: A Review

In today's world, textile outfits are chosen not only for their functional properties but also for their comfort. As cotton is synonymous with comfort in textile industries, cotton-based core-spun yarn is becoming increasingly popular day by day, where the core element satisfies the functional properties and the cotton sheath provides a good hand feel and comfort. At the beginning of the twenty-first century, researchers developed a new spinning modification known as the compact spinning system to improve yarn quality. In cotton-based compact core-spun yarn, reduced hairiness, unevenness (U%), thick place, thin place, neps, and increased strength are achieved. This will also lead to significant abrasion and piling resistance, higher air permeability, lower thermal resistance, and higher Relative Water Vapor Permeability (RWVP). This review paper illustrates the advantages of spinning cotton-based core-spun yarn in the compact spinning system.

A relative hairiness index for evaluating the securities of fiber ends in staple yarns and its application

Hairiness is a prominent property of staple yarns, but the existing evaluation parameters mainly describe the fiber ends already protruding out of yarn bodies. The potential fiber ends in yarns also play a crucial role in the performance of yarns in the subsequent processes and the resultant fabric quality. In our previous studies, maximum hairiness and its theoretical model have been proposed, which indicate the maximum fiber ends of a staple yarn having the potential to protrude out of yarn bodies and become hairy. On this basis, the relative hairiness index (RHI) is developed in this study to evaluate the fiber end tucking and securities of yarns. This index is treated as a ratio of the measured hairiness of sample yarns and the maximum hairiness of ring yarns in the same twist level and yarn count. A lower RHI indicates more fiber ends being tucked into yarn bodies, and a slower increment of the RHI with the increasing winding times represents more stable securities of fiber ends in yarns. The experimental results demonstrate that the RHI can directly reveal the effectiveness of different spinning parameters and methods in tucking and securing fiber ends; also, the changes of the RHI with increasing winding times visually present the stableness of fiber ends in various yarns experiencing abrasion, as well as predict the possibility of the potential fiber ends being pulled out to form hairiness during successive processes. The proposed RHI, therefore, provides a significant reference for the spinning process design and yarn quality control.

Study on the testing of the accelerated point of the floating fiber in the roller drafting process with an improved method

The dynamic motion of floating fibers in the drafting process, which can be characterized by fiber accelerated points, has an important effect on the sliver or yarn quality. In this study, the fiber accelerated point during the roller drafting process has been tested with an improved method. In this method, tracer fibers and standard tracer yarns of known length were embedded into the sliver in groups. By adjusting the length and fineness of the standard tracer yarns, it was possible to determine the nip line of the front roller dynamically. Therefore, the fiber accelerated points can be obtained in a continuous drafting process without an external sensor, which is simpler and more convenient, and avoids the experimental error caused by the drawing frame shutdown during the experiment. Based on this method, the effects of the drafting parameters and sliver properties on the fiber accelerated point in the roller drafting process have been investigated. In addition, the coefficient of variance of the sliver ( CVFAP) caused by the fiber accelerated point variation during the drafting process was also calculated. A comparison has been made between CVFAP and the standard deviation of the fiber accelerated points. It is found that a fairly good agreement between these two is seen, and this agreement can also evidence the accuracy of experimental results about the fiber acceleration point.