scholarly journals Thermal Stresses in Adhesively Bonded Joints: Numerical and Analytical Analysis

2021 ◽  
pp. 83-95
Author(s):  
Francesco Marchione

The adhesive technique is observing a considerable increase in applications in various fields. Unlike traditional joining methods, this technology allows the stress peaks and the weight of the resulting structure to be reduced. Adhesive joints during their service life not only undergo mechanical but also thermal stresses. The thermal compatibility between the adhesive and the adherents used is a fundamental aspect to consider in the design phase. This paper reports on and analyses the results obtained from a linear Finite Element Method (FEM) simulation for a hybrid adhesive joint, as the thickness and characteristics of the adhesive layer vary. An analytical solution for adhesive free joints is presented according to both beam and plate theories. The analytical and numerical results, in case of no adhesive, are in good agreement with good approximation. The introduction of the adhesive layer allows to obtain higher displacement values than in the adhesive-free configuration. The increase in displacement and therefore in ductility confirms the effectiveness of the adhesive joint for real applications.

2020 ◽  
Vol 858 ◽  
pp. 14-19
Author(s):  
Michael May

In the context of automotive crash simulation, rate-dependent properties are sought for all materials undergoing deformation. Measuring rate-dependent properties of adhesively bonded joints is a challenging and associated with additional cost. This article assesses the need for having rate-dependent properties of adhesively bonded joints for the example of a typical automotive structure, an adhesively bonded metallic T-joint. Using Finite Element simulation it could be shown that good agreement between experiment and simulation was only achieved if rate-dependent properties were considered for the adhesive.


1981 ◽  
Vol 48 (2) ◽  
pp. 331-338 ◽  
Author(s):  
F. Delale ◽  
F. Erdogan

In this paper an adhesively bonded lap joint is analyzed by assuming that the adherends are elastic and the adhesive is linearly viscoelastic. After formulating the general problem a specific example for two identical adherends bonded through a three parameter viscoelastic solid adhesive is considered. The standard Laplace transform technique is used to solve the problem. The stress distribution in the adhesive layer is calculated for three different external loads namely, membrane loading, bending, and transverse shear loading. The results indicate that the peak value of the normal stress in the adhesive is not only consistently higher than the corresponding shear stress but also decays slower.


2013 ◽  
Vol 467 ◽  
pp. 332-337
Author(s):  
Xiao Cong He

This paper describes some finite element combinations to analyse the mechanical behaviour of bonded joints. In finite element models five layers of solid elements were used across the adhesive layer in order to increase the accuracy of the results. The finite elements were refined gradually in steps from adherends to adhesive layer. In these models, most of the adherends and adhesive were modeled using solid brick elements but some solid triangular prism elements were used for a smooth transition. Comparisons are performed between different types of first-order element combinations in order to find a suitable model to predict the mechanical behaviour of adhesively bonded joints.


2005 ◽  
Vol 13 (4) ◽  
pp. 359-370 ◽  
Author(s):  
Makoto Imanaka ◽  
Makoto Taniguchi ◽  
Tatuyuki Hamano ◽  
Masaki Kimoto

An estimation method of fatigue strength of adhesively bonded joints with various stress triaxialities in the adhesive layer has been proposed based on a damage evolution model for high cycle fatigue. To realize various triaxial stress states, fatigue test was conducted for adhesively bonded butt and scarf joints with various scarf angles bonded by a rubber-modified epoxy adhesive. An equation for estimating the damage evolution in the adhesive layer of the butt and scarf joints was derived from the damage model, where undefined parameters in the equation were determined by comparing the experimentally obtained damage evolution curves of the butt joints with the estimated damage evolution curves. Furthermore, an equation for the estimation of fatigue strength was derived under the assumption that fatigue failure occurs when the damage variable reaches to a critical value. When compared the experimental S-N data of scarf joints with the estimated ones, the estimated fatigue strengths agree well with the experimental data with various scarf angles. This finding suggests that the CDM model is applicable for estimating fatigue strength of adhesively bonded joints with different stress triaxialities.


2000 ◽  
Author(s):  
Iqbal Anwar ◽  
Golam Newaz

Abstract A computational intensive study was performed to assess an efficient way to model adhesively bonded glass fiber reinforced composite joints in automotive applications. Three different finite element modeling techniques had been implemented. First, adhesive was represented by 1D-spring elements. Spring stiffness was calculated from adhesive property. This model is inadequate to assess stresses developed in the adhesive layer directly. So adhesive was modeled with 2D elements for better assessment of state of stress in the adhesive and the substrate. Both the model provide limit load, but crack initiation and failure of the bond can not be captured. The third approach adopted was the nodal failure model. In the nodal failure model, to understand the failure of adhesively bonded joints, bond strength had been specified to the interface nodes of the composite substrate. Combined failure criteria had been used. Cracks propagated and interface debonded when interface stress exceeded the failure limit. Finite element model results compared well with the experimental data. This modeling approach was later adopted for dynamic modeling of adhesively bonded joints, which shows promise.


2011 ◽  
Vol 189-193 ◽  
pp. 3427-3430
Author(s):  
Xiao Cong He

This paper deals with the stress distribution in adhesively bonded joints with rubbery adhesives. The 3-D finite element analysis (FEA) software was used to model the joint and predict the stress distribution along the whole joint. The FEA results indicated that there are stress discontinuities existing in the stress distribution within the adhesive layer and adherends at the lower interface and the upper interface of the boded section for most of the stress components. The FEA results also show that the stress field in the whole joint is dominated by the normal stresses components S11, S33 and the shear stress component S13. The features and variations of these critical stresses components are discussed.


2010 ◽  
Vol 139-141 ◽  
pp. 986-989 ◽  
Author(s):  
Hai Long Zhao ◽  
Zong Zhan Gao ◽  
Zhu Feng Yue ◽  
Zhi Feng Jiang

The stress distribution of adhesively-bonded single lap joints under tensile shear loading is analyzed using 2-dimensional elastic-plastic finite element method (FEM). Special attentions have been put on the influence of void in adhesive on the stress distribution of adhesively-bonded joints. The results show that the stress concentration of the void is less than that of the end part of the joints when adhesive layer’s deformation was in the range of elastic. Moreover, the influence of the void on the stress distribution becomes less when the void moving from the end-part to the middle. The stress concentration becomes larger and the stress distribution of adhesive’s mid-thickness region becomes flatter when adhesive layer has biggish plastic deformation. Finite element results show an agreement with the theoretical results.


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