Effect of Heat Input on Weld Appearance for Fiber Laser Beam Full Penetration Welding Aluminum Alloy

2014 ◽  
Vol 41 (12) ◽  
pp. 1203001
Author(s):  
许飞 Xu Fei ◽  
杨璟 Yang Jing ◽  
巩水利 Gong Shuili ◽  
毛智勇 Mao Zhiyong ◽  
芦伟 Lu Wei
Author(s):  
S. Masurtschak ◽  
R. J. Friel ◽  
A. Gillner ◽  
J. Ryll ◽  
R. A. Harris

Ultrasonic consolidation (UC) has been proven to be a suitable method for fiber embedment into metal matrices. To aid successful embedment of high fiber volumes and to ensure their accurate positioning, research on producing microchannels in combination with adjacent shoulders formed by distribution of the melt onto unique UC sample surfaces with a fiber laser was carried out. This paper investigated the effect of the laser on the microstructure surrounding the channel within an Al 3003-H18 sample. The heat input and the extent of the heat-affected zone (HAZ) from one and multiple passes was examined. The paper explored the influence of air, as an assist gas, on the shoulders and possible oxide formation with regards to future bonding requirements during UC. The authors found that one laser pass resulted in a keyhole-shaped channel filled with a mixture of aluminum and oxides and a symmetrical HAZ surrounding the channel. Multiple passes resulted in the desired channel shape and a wide HAZ which appeared to be an eutectic microstructure. The distribution of molten material showed oxide formation all along the channel outline and especially within the shoulder.


Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 543
Author(s):  
Nkopane Angelina Ramaphoko ◽  
Samuel Skhosane ◽  
Nthabiseng Maledi

This paper presents the laser beam welding process of a lap joint between galvanized steel (Z225) and an aluminum alloy (A6000) from an IPG fiber laser. Welding of steel to aluminum has become popular in the automotive industry as a means of reducing the total vehicle body mass. This approach reduces fuel consumption and, ultimately, carbon emissions. Laser welding parameters used to control heat input for the study were laser power ranging between 800 and 1200 W, as well as laser welding speeds between 2 and 4 m/min. Distinct features of the dissimilar joints were microscopically examined. The SEM-EDS technique was employed to study the intermetallic phases along the Fe-Al interface. The outcome revealed the presence of “needle-like phases” and “island-shaped phases” at high heat inputs. Traces of both Fe2Al5 and FeAl3 phases were detected. For low heat input, there was evidence of insufficient fusion. Weld width was influenced by welding parameters and increased with an increase in heat input. Mechanical properties of the joints indicated that the microhardness values of the weld joints were higher than those of both base metals. The maximum tensile shear strength obtained was 1.79 kN for a sample produced at 1200 W and 3 m/min.


2011 ◽  
Vol 228-229 ◽  
pp. 1017-1021
Author(s):  
Fei Xu ◽  
Jing Yang

Effects of laser modification welding (LMW) on formation of full-penetration weld were studied, which were based on the laser beam welding (LBW) process of 5A02 aluminum alloy. The results indicated that the welding defects (such as undercut, surface depression and so on) could be improved obviously, and the microstructure of joint by LMW could be finer than that of joint only by LBW. Besides, the strength and toughness of joint would also be increased to some extent by LMW after full-penetration LBW. Therefore, the LMW is an effective method in order to strengthen joint of LBW.


2008 ◽  
Author(s):  
Naoyuki Matsumoto ◽  
Yousuke Kawahito ◽  
Masami Mizutani ◽  
Seiji Katayama

2020 ◽  
Vol 2020 (12) ◽  
pp. 13-17
Author(s):  
Nikolay Proskuryakov ◽  
Uliana Putilova ◽  
Rasul Mamadaliev ◽  
Oleg Teploukhov

The comparative investigation results of AD33 aluminum alloy welded joint quality dependence upon changes in a laser beam motion rate for conditions of hand and automatic laser welding are shown. A micro-structure of a welded joint at the hand and automatic laser welding of the AD33 alloy is investigated.


2020 ◽  
Vol 64 (6) ◽  
pp. 1077-1088
Author(s):  
Hossain Ebrahimzadeh ◽  
Hassan Farhangi ◽  
Seyed Ali Asghar Akbari Mousavi

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